IP Library Granted Patent US 10,626,676
Granted Patent B1
US 10,626,676 · App. 16/544,333 · Granted Apr 21, 2020

Continuous sampling drill bit

Inventors: Christopher L. Drenth (Burlington, CA); Robert Andrew Corona (Salt Lake City, UT)
Assignee: BLY IP INC.
E21B10/04E21B10/00E21B10/02E21B10/08E21B10/20E21B10/605E21B49/02E21B10/48E21B10/62E21B49/084
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Quick Facts
Patent No.
US 10,626,676
App. No.
16/544,333
Granted
Apr 21, 2020
Kind
B1
Abstract

A drill bit comprises a first and a second body received within the first body. Each of the first body and second body has a respective crown, each crown having an inner and an outer operative circumference. The outer operative circumference of the second body and the inner operative circumference of the first body can define a first volume that can receive a tubular core sample. The second body can define a break surface that breaks the tubular core sample into core pieces. The drill bit can be employed in a borehole with a reverse circulation system that pumps fluid around an outer surface of the bit, and returning fluid can carry the core pieces out of the borehole.

Claims (41)

1. A drill bit having a central axis, the drill bit comprising:

a first body comprising a shank defining an inner bore and a crown having a cutting face, wherein the crown of the first body defines an outer operative circumference and an inner operative circumference; and

a second body coupled to the first body and comprising a shank and a crown having a cutting face, wherein the crown of the second body defines an outer operative circumference and is received within the inner operative circumference of the first body, the crown of the second body having an outer diameter,

wherein the inner operative circumference of the crown of the first body and the outer operative circumference of the crown of the second body cooperate to define a first volume, wherein the first volume is configured to receive a tubular core sample,

wherein the shank of the second body has an outer diameter and a first frustoconical outer surface, wherein the outer diameter of the shank along the first frustoconical outer surface increases moving along the central axis in a direction away from the cutting face of the first body, wherein along the first frustoconical outer surface, the outer diameter of the shank of the second body is sufficiently greater than the outer diameter of the crown of the second body to break the tubular core sample into core pieces as the tubular core sample advances against the first frustoconical outer surface,

wherein the first body and the second body cooperate to define a second volume that is in communication with and positioned proximally of the first volume, wherein the first frustoconical outer surface of the shank of the second body defines at least part of the second volume, and

wherein the first body defines at least one conduit between the second volume and the inner bore of the shank of the first body, wherein the at least one conduit is adapted to enable travel of the core pieces from the second volume to the inner bore of the shank of the first body.

2. The drill bit of claim 1 , wherein the first body is threadedly coupled to the second body.

3. The drill bit of claim 1 , wherein the first body and the second body are unitarily formed.

4. The drill bit of claim 1 , wherein the second body comprises

a base portion, and

an interior bore.

5. The drill bit of claim 4 , wherein the base portion defines an apex that is radially spaced from the central axis.

6. The drill bit of claim 5 , wherein the second body is configured to form a second core sample, wherein the second body defines a core receiving space that is configured to receive the second core sample, wherein the base portion is configured to break apart portions of the second core sample formed by the second body.

7. The drill bit of claim 6 , wherein the second body defines a conduit that extends longitudinally from the base surface of the second body to the interior bore of the second body.

8. The drill bit of claim 4 , wherein the crown of the second body comprises first and second crown portions that are spaced apart relative to a first transverse axis that is perpendicular to the central axis.

9. The drill bit of claim 8 , wherein the base portion cooperates with the inner surfaces of the first and second crown portions of the crown to define a continuous slot.

10. The drill bit of claim 1 , wherein in a cross sectional plane containing the central axis, the first frustoconical outer surface of the shank of the second body defines a break angle with respect to the central axis, and wherein the break angle is between about five degrees and about twenty degrees.

11. The drill bit of claim 1 , wherein the crown of the first body comprises an outer surface, and wherein the outer surface of the crown of the first body defines at least one longitudinal channel that extends inwardly from the outer operative circumference of the first body.

12. The drill bit of claim 11 , wherein the at least one longitudinal channel has a cross section in planes that are perpendicular to the central axis that is sufficient to allow flow of drilling fluid to pump the core pieces in a proximal direction along a drill string.

13. The drill bit of claim 1 , wherein the at least one conduit between the second volume and the inner bore of the shank of the first body comprises a plurality of conduits spaced circumferentially about the central axis.

14. The drill bit of claim 1 , wherein the shank of the second body has a second frustoconical outer surface that is spaced from the first frustoconical outer surface in a proximal direction relative to the central axis, wherein the outer diameter of the shank of the second body along the second frustoconical outer surface decreases in the proximal direction, and wherein the second frustoconical outer surface partially defines the second volume.

15. The drill bit of claim 14 , wherein the second volume has annular cross sections in planes perpendicular to the central axis, wherein the annular cross sections have respective inner and outer diameters, and wherein respective differences between the respective inner diameters and outer diameters are uniform along the central axis.

16. The drill bit of claim 1 , wherein the first volume has uniform annular cross sections in planes perpendicular to the central axis.

17. A method comprising:

using a drill bit attached to a drill string, drilling a tubular core sample, wherein the drill bit has a central axis and comprises:

a first body comprising a shank defining an inner bore and a crown having a cutting face, wherein the crown of the first body defines an outer operative circumference and an inner operative circumference; and

a second body coupled to the first body and comprising a shank and a crown having a cutting face, wherein the crown of the second body defines an outer operative circumference, the crown of the second body having an outer diameter,

wherein the inner operative circumference of the crown of the first body and the outer operative circumference of the crown of the second body cooperate to define a first volume, wherein the first volume is configured to receive the tubular core sample,

wherein the shank of the second body has an outer diameter and a first frustoconical outer surface, wherein the outer diameter of the shank along the first frustoconical outer surface increases moving along the central axis in a direction away from the cutting face of the first body, wherein along the first frustoconical outer surface, the outer diameter of the shank of the second body is sufficiently greater than the outer diameter of the crown of the second body to break the tubular core sample into core pieces as the tubular core sample advances against the first frustoconical outer surface,

wherein the first body and the second body cooperate to define a second volume that is in communication with and positioned proximally of the first volume, wherein the first frustoconical outer surface of the shank of the second body defines at least part of the second volume, and

wherein the first body defines at least one conduit between the second volume and the interior bore of the shank of the first body, wherein the at least one conduit enables travel of the core pieces from the second volume to the inner bore of the shank of the first body; and

advancing the drill bit until the first frustoconical outer surface of the shank of the second body breaks the tubular core sample into core sample pieces.

18. The method of claim 17 , further comprising:

providing a drilling fluid to pump the core sample pieces through the at least one conduit of the first body and through the drill string.

19. The method of claim 18 , wherein providing the drilling fluid comprises pumping drilling fluid around an outer surface of the crown portion of the first body.

20. The method of claim 17 , wherein the second body comprises:

a base portion, and

an interior bore,

wherein the second body forms a second core sample, wherein the second body defines a core receiving space that receives the second core sample, and wherein the base portion of the second body breaks apart portions of the second core sample formed by the second body.

21. The method of claim 20 , wherein the base portion of the second body defines an apex that is radially spaced from the central axis.

Assignments (6)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 057438/0059 Recorded Apr 11, 2024
From: HPS INVESTMENT PARTNERS, LLC
To: BLY IP INC.
Reel/Frame 067097/0302 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2023
From: BOART LONGYEAR COMPANY
To: VERACIO LTD.
Reel/Frame 065727/0436 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2023
From: LONGYEAR TM, INC.
To: BOART LONGYEAR COMPANY
Reel/Frame 065708/0633 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2022
From: BLY IP INC.
To: LONGYEAR TM, INC.
Reel/Frame 061521/0337 →
SECURITY INTEREST Recorded Sep 8, 2021
From: BLY IP INC.
To: HPS INVESTMENT PARTNERS, LLC
Reel/Frame 057438/0059 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: DRENTH, CHRISTOPHER L.; CORONA, ROBERT ANDREW
To: BLY IP INC.
Reel/Frame 050404/0689 →
Cited By (2)
US 12,416,204 US 12,421,804