IP Library Granted Patent US 10,819,218
Granted Patent B2
US 10,819,218 · App. 16/544,989 · Granted Oct 27, 2020

Power converter for electric vehicle

Inventor: Hideki Maeda (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H02M1/32H02M3/156H02P27/06H02M2001/327
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Quick Facts
Patent No.
US 10,819,218
App. No.
16/544,989
Granted
Oct 27, 2020
Kind
B2
Abstract

A power converter for an electric vehicle that converts output of a battery to driving an electric traction motor is disclosed. The power converter may include: a power switching element; a current sensor provided on a bus bar in which an output current of the switching element flows; a cooler cooling the switching element; a temperature sensor measuring a temperature of a coolant; and a controller controlling the switching element. The controller may be configured to: estimate a temperature of the current sensor based on the temperature of the coolant; determine a first and second correction values for the estimated temperature based on the output current and an input voltage applied to the switching element; and restrict a load on the switching element when a corrected temperature, which is obtained by adding the first and second correction values to the estimated temperature, exceeds a predetermined temperature threshold.

Claims (13)

1. A power converter for an electric vehicle configured to convert output electric power of a power source to driving electric power for an electric traction motor, the power converter comprising:

a switching element configured to convert the output electric power to the driving electric power;

a current sensor provided on a bus bar in which an output current of the switching element flows and configured to measure the output current of the switching element;

a cooler configured to cool the switching element;

a temperature sensor configured to measure a temperature of a coolant for the cooler; and

a controller configured to control the switching element,

wherein

the controller is configured to:

estimate a temperature of the current sensor based on the temperature of the coolant;

determine a first correction value for the estimated temperature based on the output current and determine a second correction value for the estimated temperature based on an input voltage applied to the switching element; and

restrict a load on the switching element when a corrected temperature exceeds a predetermined temperature threshold, the corrected temperature being obtained by adding the first correction value and the second correction value to the estimated temperature.

2. The power converter of claim 1 , wherein the controller is configured to control the cooler based on an atmospheric temperature.

3. The power converter of claim 1 , wherein the controller stores a first map, a second map, and a third map, the first map representing a relation between the temperature of the coolant and the estimated temperature, the second map representing a relation between the output current and the first correction value, the third map representing a relation between the input voltage and the second correction value.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 053892/0774 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2019
From: MAEDA, HIDEKI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 050096/0415 →
Priority Claims (1)
JP 2018-179389 · Sep 25, 2018 · national
Continuity (1)
Related Publication 20200099286A1 · Mar 26, 2020