IP Library Granted Patent US 10,704,206
Granted Patent B1
US 10,704,206 · App. 16/551,050 · Granted Jul 7, 2020

Sub-irrigated tennis court

Inventors: Roy Hey (Charlottesville, VA); Sandra Humphreys Hunt (Stuarts Draft, VA); Derwood Stephen DeLong (Goochland, VA)
Assignee: Har-Tru, LLC
E01C13/02A01G25/06A63C19/00
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Quick Facts
Patent No.
US 10,704,206
App. No.
16/551,050
Granted
Jul 7, 2020
Kind
B1
Abstract

A sub-irrigation system includes a special water distribution assembly that is able to rapidly disperse water underneath a court surface. The system has a water distribution assembly with a water channel and permeable fabric covering. The system also includes an electronic control system to monitor and maintain a desired moisture content of a court. Inevitable variations resulting from manual and gravity fed water control only are moderated or eliminated by the automatic control herein.

Claims (67)

1. A sub-irrigated clay playing surface system comprising:

a clay playing surface comprising a cell, wherein the cell includes a substantially watertight reservoir and the reservoir is lined on its bottom and sides with a water impermeable layer;

a water distribution assembly having a water channel, a top permeable fabric flap, and a water feed pipe;

wherein the water channel is a three-dimensional sheet having an open structure that enables free flow of water therethrough;

wherein the water channel is positioned under the permeable fabric flap, and wherein the water feed pipe is positioned adjacent and feeds water into the water channel once the water distribution assembly is placed on the bottom of the cell reservoir;

a layer of screened aggregate placed in the cell and on and around the water distribution assembly and up to a substantially uniform height above the water distribution assembly, wherein the screened aggregate is large enough that there is empty space in between the stones of the screened aggregate through which water may flow; and

a top layer of fine particles through which water may be dispersed by capillary action.

2. A sub-irrigated clay playing surface system as described in claim 1 ,

wherein the water distribution assembly further comprises a fabric sleeve fixed to a length along a side of the water distribution assembly, and wherein the water feed pipe is positioned inside the fabric sleeve.

3. A sub-irrigated clay playing surface system as described in claim 1 ,

wherein the cell is sloped so that the cell has a high side and a low side;

further comprising a drain pipe positioned in the cell on the low side of the cell.

4. A sub-irrigated clay playing surface system as described in claim 1 ,

wherein the three-dimensional sheet has a flat base and upwardly extending dimples.

5. A sub-irrigated clay playing surface system as described in claim 1 ,

wherein the cell is sloped so that the cell has a high side and a low side;

wherein the water feed pipe is positioned on the high side of the water feed assembly;

further comprising a drain pipe that is positioned in the cell on the low side of the cell.

6. A sub-irrigated clay playing surface system as described in claim 1 ,

wherein the water feed pipe is a perforated pipe.

7. A sub-irrigated clay playing surface system as described in claim 3 ,

wherein the drain pipe is a perforated pipe.

8. A sub-irrigated clay playing surface system as described in claim 1 ,

wherein the clay playing surface comprises a plurality of cells, and each cell has a water distribution assembly positioned therein.

9. A sub-irrigated clay playing surface system comprising:

a clay playing surface comprising a cell, wherein the cell includes a substantially watertight reservoir and the reservoir is lined on its bottom and sides with a water impermeable layer;

a water distribution assembly positioned in the cell and having a water channel, a top permeable fabric flap, and a water feed pipe;

wherein the water channel is a three-dimensional sheet having an open structure that enables free flow of water therethrough;

wherein the water channel is positioned under the permeable fabric flap, and wherein the water feed pipe is positioned adjacent and feeds water into the water channel once the water distribution assembly is placed on the bottom of the cell reservoir;

and an electronic control system that opens and closes water flow into the water feed pipe to control the amount of water delivered to the water distribution assembly.

10. A sub-irrigated clay playing surface system as described in claim 9 ,

wherein the electronic control system includes a water level sensor in a water level reservoir, wherein the water level reservoir is connected by a return pipe to a drain pipe that is positioned in the cell, and wherein the water level sensor controls water turn off and turn on by sending signals to an electronic controller that in turn sends signals to a solenoid that controls a water supply valve.

11. A sub-irrigated clay playing surface system as described in claim 9 ,

wherein the clay playing surface comprises a plurality of cells, and a corresponding plurality of water distribution assemblies positioned one in each cell.

12. A sub-irrigated clay playing surface system as described in claim 11 ,

further comprising a water usage meter positioned on each water feed line that feeds water to each cell and is operatively connected to the electronic control system.

13. A sub-irrigated clay playing surface system as described in claim 12 ,

wherein the electronic control system includes a memory that stores the amount of water usage by each cell over time.

14. A sub-irrigated clay playing surface system as described in claim 10 ,

wherein the electronic control system is positioned adjacent to the tennis court, and the electronic control system is housed in a cabinet that includes the water level reservoirs.

15. A sub-irrigated clay playing surface system as described in claim 10 ,

wherein the cell is sloped so that the cell has a high side and a low side;

wherein the water feed pipe is positioned on the high side of the water feed assembly;

further comprising a drain pipe that is positioned in the cell on the low side of the cell, and wherein the drain pipe is operatively connected by a return pipe to the water level sensor in a corresponding water level reservoir in the electronic control system.

16. A sub-irrigated clay playing surface system as described in claim 15 ,

wherein the water feed pipe and the water level reservoir are separated by the flow of water into the sheet drain assembly.

17. A sub-irrigated clay playing surface system as described in claim 10 ,

wherein the electronic controller has wi-fi capabilities so that there is off site access to the electronic controller to control the clay playing surface water levels.

18. A sub-irrigated clay playing surface system as described in claim 17 ,

further comprising a mobile device application connected wirelessly to the electronic controller for monitoring and controlling the clay playing surface water levels.

19. A sub-irrigated clay playing surface system as described in claim 18 ,

wherein the mobile device application captures and saves water usage data in the cell.

20. A sub-irrigated clay playing surface system comprising:

a clay playing surface comprising a plurality of cells, wherein each cell includes a substantially watertight reservoir and the reservoir is lined on its bottom and sides with a water impermeable layer;

a water distribution assembly having a water channel, a top permeable fabric flap, and a water feed pipe;

wherein the water channel is positioned under the permeable fabric flap, and wherein the water feed pipe is positioned adjacent and feeds water into the water channel once the water distribution assembly is placed on the bottom of the cell reservoir;

and wherein a water source provides water into the water feed pipe, and the water source is a pressurized source in that the water flow into the water feed pipe is under a pressure greater than 1 psi.

21. A sub-irrigated clay playing surface system as described in claim 20 ,

wherein the water flow is under a pressure greater than 5 psi.

22. A sub-irrigated clay playing surface system as described in claim 20 ,

wherein the water flow is under a pressure greater than 10 psi.

23. A sub-irrigated clay playing surface system as described in claim 20 ,

wherein the water is supplied at a flow rate of at least 5 gallons per minute.

24. A sub-irrigated clay playing surface system as described in claim 20 ,

wherein the water is supplied at a flow rate of at least 12 gallons per minute.

25. A sub-irrigated clay playing surface system as described in claim 20 ,

wherein the water is supplied at a flow rate of at least 38 gallons per minute.

Assignments (3)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jan 19, 2024
From: HAR-TRU, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 066355/0606 →
SECURITY INTEREST Recorded May 10, 2022
From: HAR-TRU, LLC
To: PRIMIS BANK
Reel/Frame 059879/0436 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2019
From: HEY, ROY; HUNT, SANDRA HUMPHREYS; DELONG, DERWOOD STEPHEN
To: HAR-TRU, LLC
Reel/Frame 050175/0387 →