IP Library Granted Patent US 10,914,349
Granted Patent B1
US 10,914,349 · App. 16/554,880 · Granted Feb 9, 2021

Power unit of utility vehicle

Inventors: Shouji Ozawa (Kakogawa, JP); Yoshimoto Matsuda (Kobe, JP)
Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
F16D48/06F16H3/093F16H37/027F16H37/065F16D2500/1088F16D2500/10412F16H2702/06
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Quick Facts
Patent No.
US 10,914,349
App. No.
16/554,880
Granted
Feb 9, 2021
Kind
B1
Abstract

A power unit of a utility vehicle includes a power source for travel of the utility vehicle, a continuously variable transmission, a gear transmission, and an output mechanism. The gear transmission includes a GT input shaft, a GT output shaft, and first and second GT intermediate shafts that transmit rotational power from the GT input shaft to the GT output shaft. The first GT intermediate shaft is disposed on one side with respect to the GT input shaft, and the second GT intermediate shaft is disposed on the other side with respect to the GT input shaft.

Claims (48)

1. A power unit of a utility vehicle, comprising:

a power source for travel of the utility vehicle, the power source comprising a drive shaft that outputs rotational power;

a continuously variable transmission comprising a CVT input shaft that receives the rotational power input from the drive shaft of the power source, a CVT output shaft that outputs the rotational power, a drive pulley mounted on the CVT input shaft, a driven pulley mounted on the CVT output shaft, and a belt wound around the drive pulley and the driven pulley;

a gear transmission that receives rotational power input from the continuously variable transmission; and

an output mechanism that receives rotational power output by the gear transmission and that outputs the rotational power to a drive wheel, wherein

the gear transmission comprises:

a GT input shaft that receives the rotational power input from the CVT output shaft;

a GT output shaft that outputs the rotational power to the output mechanism;

a first GT intermediate shaft that transmits the rotational power from the GT input shaft to the GT output shaft;

a second GT intermediate shaft that transmits the rotational power from the GT input shaft to the GT output shaft;

a first speed-change gear pair mounted on the GT input shaft and the first GT intermediate shaft;

a second speed-change gear pair mounted on the GT input shaft and the second GT intermediate shaft;

a first transmission gear mounted on the first GT intermediate shaft to provide power transmission to the GT output shaft; and

a second transmission gear mounted on the second GT intermediate shaft to provide power transmission to the GT output shaft,

the drive shaft, the CVT input shaft, the CVT output shaft, the GT input shaft, the first GT intermediate shaft, the second GT intermediate shaft, and the GT output shaft extend in a first direction,

the gear transmission is aligned with the continuously variable transmission in the first direction and aligned with the power source in a second direction perpendicular to the first direction,

the first GT intermediate shaft is disposed on one side with respect to the GT input shaft in the second direction, and

the second GT intermediate shaft is disposed on the other side with respect to the GT input shaft in the second direction.

2. The power unit according to claim 1 , wherein

the gear transmission comprises a common output gear mounted on the GT output shaft, and

the first transmission gear and the second transmission gear are aligned with each other in the second direction and are in mesh with the common output gear.

3. The power unit according to claim 1 , further comprising a clutch configured to disable power transmission from the CVT output shaft to the GT input shaft, wherein

the clutch is disposed around an axis of the GT input shaft, and

the location of the clutch in the first direction overlaps with the location of at least one of the first transmission gear and the second transmission gear in the first direction.

4. The power unit according to claim 3 , further comprising:

a clutch actuator that actuates the clutch; and

a controller that, upon receiving a predetermined neutral position command, controls the clutch actuator to bring the clutch into a disengaged state.

5. The power unit according to claim 1 , further comprising a clutch configured to disable power transmission from the CVT output shaft to the GT input shaft, wherein

the clutch is mounted on an end of the GT input shaft, the end being remote from the continuously variable transmission, and

the clutch is disposed at a location displaced from the first GT intermediate shaft and the second GT intermediate shaft in the first direction.

6. The power unit according to claim 5 , further comprising:

a clutch actuator that actuates the clutch; and

a controller that, upon receiving a predetermined neutral position command, controls the clutch actuator to bring the clutch into a disengaged state.

7. The power unit according to claim 1 , further comprising:

a reduced-speed shaft disposed parallel to the drive shaft of the power source and coaxially with the CVT input shaft;

a speed-reduction gear pair mounted on the drive shaft and the reduced-speed shaft; and

a pump mounted on the reduced-speed shaft, wherein

the location of the pump in the first direction overlaps with the location of the drive shaft in the first direction.

8. The power unit according to claim 1 , wherein

the CVT output shaft and the GT input shaft are disposed coaxially with each other,

the drive shaft, the CVT input shaft, and the GT input shaft are arranged in this order on one side of the power unit in the second direction,

the CVT input shaft is disposed below the drive shaft,

the GT input shaft is disposed above the drive shaft,

the first GT intermediate shaft and the second GT intermediate shaft are disposed below the GT input shaft, and

the GT output shaft is disposed below the first GT intermediate shaft and the second GT intermediate shaft.

9. The power unit according to claim 1 , further comprising: a clutch configured to disable power transmission from the CVT output shaft to the GT input shaft; and a pump driven by the drive shaft of the power source, wherein

the drive shaft and the CVT input shaft are disposed coaxially with each other, and

the pump is mounted coaxially with the drive shaft and the CVT input shaft.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Jun 2, 2022
From: KAWASAKI JUKOGYO KABUSHIKI KAISHA
To: KAWASAKI MOTORS, LTD.
Reel/Frame 060300/0504 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2019
From: OZAWA, SHOUJI; MATSUDA, YOSHIMOTO
To: KAWASAKI JUKOGYO KABUSHIKI KAISHA
Reel/Frame 050917/0794 →