IP Library Granted Patent US 11,674,490
Granted Patent B2
US 11,674,490 · App. 16/556,525 · Granted Jun 13, 2023

Multifunctional battery booster

Inventors: Patrick J. Clarke (St. Charles, IL); John S. Whiting (Hampshire, IL); Brian F. Butler (Chicago, IL)
Assignee: Schumacher Electric Corporation
F02N11/0862B60L53/62F02N11/12H01M10/0525H02J7/00711H01M10/48H01M2220/20
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Quick Facts
Patent No.
US 11,674,490
App. No.
16/556,525
Granted
Jun 13, 2023
Kind
B2
Abstract

A battery booster for jumpstarting a vehicle having an external battery. The battery booster may include a processor, a set of terminal connectors, a power supply, and a power-management circuit. The set of terminal connectors may be configured to couple with the external battery or an engine that is electrically coupled with the external battery. The power supply may include a lithium battery configured to supply a starting current to jump start an engine. The external battery may have a first nominal voltage, while the lithium battery may have a second nominal voltage that is greater than the first nominal voltage. The power-management circuit operatively coupled with the at least one processor, wherein the at least one processor is configured to transfer power selectively between the external battery and the power supply. The processor is configured to perform a pre-charge function and/or a back-feed function via the power-management circuit, which may employ a pulse width modulation (PWM) driver.

Claims (46)

1. A battery booster for jumpstarting a vehicle having an external battery, the battery booster comprising:

at least one processor;

a user interface;

a set of terminal connectors configured to couple with the external battery or an engine that is electrically coupled with the external battery;

a power supply having a lithium battery configured to supply a starting current to jump start an engine; and

a power-management circuit operatively coupled with the at least one processor,

wherein the at least one processor is configured to transfer power selectively between the external battery and the power supply,

wherein the at least one processor is configured to detect a voltage spike;

wherein, upon detection of the voltage spike, the at least one processor is configured to perform a back-feed function via the power-management circuit to pass a back-feed current from the vehicle to the lithium battery via the power-management circuit for a predetermined period of time,

wherein the power-management circuit comprises a pulse width modulation (PWM) driver operatively coupled to one or more switches, the at least one processor is configured to, during the back-feed function, modulate the back-feed current from the vehicle via the PWM driver and one or more switches, and

wherein the at least one processor, via the user interface, is configured to enable a user to selectively enable or disable the back-feed function for the predetermined period of time.

2. The battery booster of claim 1 , wherein the at least one processor is configured to perform a pre-charge function via the power-management circuit to pass a charging current from the lithium battery to the external battery until a measured voltage of the external battery is met.

3. The battery booster of claim 1 , wherein the power supply further comprises a supercapacitor that is coupled to the lithium battery in parallel.

4. A battery booster for jumpstarting a vehicle having an external battery, the battery booster comprising:

at least one processor;

a user interface;

a set of terminal connectors configured to couple with the external battery or an engine that is electrically coupled with the external battery, wherein the external battery has a first nominal voltage;

a power supply having a lithium battery configured to supply a starting current to jump start an engine, wherein the lithium battery has a second nominal voltage that is 20% to 40% greater than the first nominal voltage; and

a power-management circuit operatively coupled with the at least one processor, wherein the at least one processor is configured to transfer power selectively between the external battery and the power supply,

wherein the at least one processor is configured to detect a voltage spike;

wherein, upon detection of the voltage spike, the at least one processor is configured to perform a back-feed function via the power-management circuit to pass a back-feed current from the vehicle to the lithium battery via the power-management circuit for a predetermined period of time, and

wherein the at least one processor, via the user interface, is configured to enable a user to selectively enable or disable the back-feed function for the predetermined period of time.

5. The battery booster of claim 4 , wherein the first nominal voltage is 12 volts and the second nominal voltage is 16 volts.

6. The battery booster of claim 4 , wherein the at least one processor is configured to perform a pre-charge function via the power-management circuit.

7. The battery booster of claim 6 , wherein the at least one processor is configured to, during the pre-charge function, pass a charging current from the lithium battery to the external battery via the power-management circuit until a voltage of the external battery meets a predetermined threshold voltage.

8. The battery booster of claim 4 , wherein the at least one processor is configured to, during the back-feed function, pass a back-feed current from the vehicle to the lithium battery via the power-management circuit until a voltage of the lithium battery meets a predetermined threshold voltage.

9. The battery booster of claim 8 , wherein the power-management circuit comprises a pulse width modulation (PWM) driver operatively coupled to one or more switches, wherein the at least one processor is configured to, during the back-feed function, modulate the back-feed current via the PWM driver and one or more switches.

10. The battery booster of claim 4 , wherein the power supply further comprises a supercapacitor that is configured to draw a charging current from the external battery via the set of terminal connectors before the power-management circuit provides the starting current to the external battery.

11. The battery booster of claim 4 , wherein the processor is configured to detect a drop in current across the set of terminal connectors and the power-management circuit is configured to provide the starting current in response to the processor detecting the drop in current across the set of terminal connectors.

12. The battery booster of claim 4 , further comprising an internal heater to preheat the lithium battery.

13. A battery booster for jumpstarting a vehicle having an external battery, the battery booster comprising:

at least one processor;

a user interface;

a set of terminal connectors configured to couple with the external battery or an engine that is electrically coupled with the external battery, wherein the external battery has a first nominal voltage;

a power supply having a lithium battery configured to supply a starting current to jump start an engine, wherein the lithium battery has a second nominal voltage that is at least 20% greater than the first nominal voltage; and

a power-management circuit operatively coupled with the at least one processor,

wherein the at least one processor is configured to transfer power selectively between the external battery and the power supply,

wherein the at least one processor is configured to perform a pre-charge function via the power-management circuit to pass a charging current from the lithium battery to the external battery until a voltage of the external battery meets a predetermined threshold voltage,

wherein the at least one processor is configured to detect a voltage spike;

wherein, upon detection of the voltage spike, the at least one processor is configured to perform a back-feed function via the power-management circuit to pass a back-feed current from the vehicle to the lithium battery via the power-management circuit for a predetermined period of time, and

wherein the at least one processor, via the user interface, is configured to enable a user to selectively enable or disable the back-feed function for the predetermined period of time.

14. The battery booster of claim 13 , wherein the first nominal voltage is 12 volts and the second nominal voltage is 16 volts.

15. The battery booster of claim 13 , wherein the power-management circuit comprises a pulse width modulation (PWM) driver operatively coupled to one or more switches, the at least one processor is configured to, during the back-feed function, modulate the back-feed current from the vehicle via the PWM driver and one or more switches.

16. The battery booster of claim 13 , wherein the at least one processor is configured to, during the back-feed function, pass the back-feed current from the vehicle to the lithium battery via the power-management circuit until a voltage of the lithium battery meets a predetermined threshold voltage.

17. The battery booster of claim 13 , wherein the power supply further comprises a supercapacitor that is coupled to the lithium battery in parallel.

18. The battery booster of claim 17 , wherein the processor is configured to detect a drop in current across the set of terminal connectors and the power-management circuit is configured to provide current from the supercapacitor in response to the processor detecting the drop in current across the set of terminal connectors.

Assignments (9)
SECURITY INTEREST Recorded Apr 19, 2022
From: SCHUMACHER ELECTRIC CORPORATION
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC, AS COLLATERAL AGENT
Reel/Frame 059725/0949 →
RELEASE OF SECURITY INTEREST Recorded Apr 19, 2022
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059726/0910 →
RELEASE OF SECURITY INTEREST Recorded Mar 4, 2022
From: CERBERUS BUSINESS FINANCE AGENCY, LLC
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059319/0294 →
SECURITY INTEREST Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 057253/0133 →
SECURITY AGREEMENT Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: ALTER DOMUS (US) LLC
Reel/Frame 057234/0260 →
RELEASE OF SECURITY INTEREST IN PATENTS AND TRADEMARKS Recorded Oct 5, 2020
From: FIFTH THIRD BANK, NATIONAL ASSOCIATION AS SUCCESSOR IN INTEREST TO MB FINANCIAL BANK, N.A. AND COLE TAYLOR BANK
To: SCHUMACHER ELECTRIC, INC.
Reel/Frame 053981/0475 →
PATENT SECURITY AGREEMENT Recorded Oct 2, 2020
From: SCHUMACHER ELECTRIC CORPORATION
To: CERBERUS BUSINESS FINANCE AGENCY, LLC AS COLLATERAL AGENT
Reel/Frame 054271/0225 →
SECURITY INTEREST Recorded Jul 14, 2020
From: SCHUMACHER ELECTRIC, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, SUCCESSOR IN INTERSET TO MB FINANCIAL BANK, N.A., SUCCESSOR TO COLE TAYLOR BANK
Reel/Frame 053210/0430 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2019
From: CLARKE, PATRICK J.; WHITING, JOHN S.; BUTLER, BRIAN F.
To: SCHUMACHER ELECTRIC CORP.
Reel/Frame 050221/0152 →
Cited By (2)
US 12,512,692 US 12,700,741