IP Library Granted Patent US 11,358,474
Granted Patent B2
US 11,358,474 · App. 16/558,877 · Granted Jun 14, 2022

Charging system

Inventors: Gertjan Koolen (Eindhoven, NL); Jim Van-Der-Heijden (Eindhoven, NL)
Assignee: ABB SCHWEIZ AG
B60L3/04B60L53/16B60L53/18B60L53/30B60L53/62H02J7/0045B60L2210/30
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Quick Facts
Patent No.
US 11,358,474
App. No.
16/558,877
Granted
Jun 14, 2022
Kind
B2
Abstract

The invention relates to an electrical vehicle charging system, including a power source configured for providing electrical energy to charge an electrical vehicle, an outlet port configured for connecting the electrical vehicle to the charging system and for providing a DC voltage to the electrical vehicle, a switch configured for connecting the outlet port and the power source, and a control device configured, if the electrical vehicle is unconnected to the outlet port, for measuring the DC voltage at the outlet port, and configured, if the measured DC voltage is greater than zero, for switching off the DC voltage.

Claims (42)

1. An electrical vehicle charging system, comprising:

a power source configured to provide electrical energy to charge an electrical vehicle,

n outlet ports each configured to connect the electrical vehicle to the charging system and to provide a respective DC voltage to the electrical vehicle,

n switches each configured to connect the respective outlet port and the power source, and

n control devices each configured, if the electrical vehicle is unconnected to the respective outlet port, to measure the respective DC voltage at the respective outlet port, and each configured, if the respective measured DC voltage is greater zero, to switch off the respective DC voltage,

wherein n is an integer and n≥2.

2. The electrical vehicle charging system according to claim 1 , wherein the respective control devices are configured to measure the respective DC voltage at the respective outlet port only if the electrical vehicle is unconnected to the respective outlet port.

3. The electrical vehicle charging system according to claim 1 , wherein the outlet ports comprise a first line having first potential, a second line having a second potential and a protective earth line connected to protective earth, the second potential being lower than the first potential, and the control devices are configured to measure the respective DC voltage between the first line and the protective earth, between the second line and the protective earth, and between the first line and the second line.

4. The electrical vehicle charging system according to claim 1 , wherein the control devices are configured, if the respective measured DC voltage is greater zero, to disconnect the respective switch from the power source and/or to shut down the power source.

5. The electrical vehicle charging system according to claim 1 , wherein the control devices are configured, if the respective measured DC voltage is greater zero, to switch off the respective DC voltage after a predetermined time period has elapsed.

6. The electrical vehicle charging system according to claim 5 , wherein the predetermined time period is ≥600 msec and ≤2.5 sec.

7. The electrical vehicle charging system according to claim 5 , wherein the outlet ports comprise a signal line, the control devices are connected to the respective signal line and are configured to receive the predetermined time period from the respective signal line.

8. The electrical vehicle charging system according to claim 1 , wherein the control devices are configured to switch off the respective switch and are configured to measure if thereupon the respective DC voltage at the respective outlet port decreases.

9. The electrical vehicle charging system according to claim 8 , wherein the control devices are configured to determine if the respective DC voltage has decreased 500 msec after switching off the respective switch by more than 10 V.

10. The electrical vehicle charging system according to claim 1 , wherein the switches are provided as a contactor.

11. The electrical vehicle charging system according to claim 1 , wherein the power source comprises a power transformer having a first side and a second side and a power converter having an AC side and a DC side, the first side of the power transformer is configured to connect to an AC grid, the second side of the power transformer is connected to the AC side of the power converter and the DC side of the power converter is configured to provide the electrical energy to charge the electrical vehicle.

12. The electrical vehicle charging system according to claim 11 , further comprising a disconnection switch configured to switch off the respective DC voltage, wherein the disconnection switch is arranged between the AC grid to provide the electrical energy to the power source and/or the power source and a DC bus connected to the switches, between the power source and the power transformer, between the power transformer and the power converter and/or between the power converter and the DC bus.

13. A method for detecting welding in an electrical vehicle charging system, comprising:

a power source configured to provide electrical energy to charge an electrical vehicle,

n outlet ports each configured to connect the electrical vehicle to the charging system and to provide a respective DC voltage to the electrical vehicle, and

n switches each configured to connect the respective outlet port and the power source,

wherein n is an integer and n≥2, and comprising the steps:

checking if the electrical vehicle is unconnected to the respective outlet port,

if so, measuring the respective DC voltage at the respective outlet port, and

if the respective measured DC voltage is greater zero, switching off the respective DC voltage.

14. The method according to claim 13 , further comprising the steps:

switching off the respective switch, and

measuring if thereupon the respective DC voltage at the respective outlet port decreases.

15. The method according to claim 13 , wherein measuring the respective DC voltage at the respective outlet port comprises:

measuring the respective DC voltage between a first line of the respective outlet port having a first potential and a second line of the outlet port having a second potential,

measuring the respective DC voltage between the first line of the respective outlet port and a protective earth line of the respective outlet port, and

measuring the respective DC voltage between the second line of the respective outlet port and the protective earth line of the respective outlet port connected to protective earth,

wherein the respective outlet port comprises the first line, the second line and the protective earth line and the second potential is lower than the first potential.

16. The electrical vehicle charging system according to claim 2 ,

wherein the outlet ports comprise a first line having first potential, a second line having a second potential and a protective earth line connected to protective earth, the second potential being lower than the first potential, and the control devices are configured to measure the respective DC voltage between the first line and the protective earth, between the second line and the protective earth, and between the first line and the second line; and

wherein the control devices are configured, if the respective measured DC voltage is greater zero, to disconnect the respective switch from the power source and/or for shutting down the power source.

17. The electrical vehicle charging system according to claim 16 ,

wherein the control devices are configured, if the respective measured DC voltage is greater zero, to switch off the respective DC voltage after a predetermined time period has elapsed; and

wherein the predetermined time period is ≥600 msec and ≤2.5 sec.

18. The electrical vehicle charging system according to claim 17 , wherein the outlet ports comprise a signal line, the control devices are connected to the respective signal line and are configured to receive the predetermined time period from the respective signal line.

19. The electrical vehicle charging system according to claim 17 , wherein the control devices are configured to switch off the respective switch and are configured to measure if thereupon the respective DC voltage at the respective outlet port decreases.

20. The electrical vehicle charging system according to claim 19 , wherein the power source comprises a power transformer having a first side and a second side and a power converter having an AC side and a DC side, the first side of the power transformer is configured to connect to an AC grid, the second side of the power transformer is connected to the AC side of the power converter and the DC side of the power converter is configured to provide the electrical energy to charge the electrical vehicle.

Assignments (3)
CHANGE OF NAME Recorded Jan 7, 2023
From: ABB B.V.
To: ABB E-MOBILITY B.V.
Reel/Frame 062320/0490 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2022
From: ABB SCHWEIZ AG
To: ABB B.V.
Reel/Frame 062205/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2020
From: KOOLEN, GERTJAN; VAN-DER-HEIJDEN, JIM
To: ABB SCHWEIZ AG
Reel/Frame 051700/0161 →