System and method for health monitoring of a bearing system

1. A method of bearing fault detection comprising;

measuring a signal of torsional energy transfer from a rotating bearing race having a bearing roller element, to a non-rotating shaft using a sensor coupled to the non-rotating shaft at a first distance (d 1 ) away from the rotating bearing race, wherein the non-rotating shaft defines a longitudinal axis and wherein the first distance is in a direction parallel to the longitudinal axis spaced away from the rotating bearing race;

calculating a health status of the bearing roller element based on a comparison of the measured signal to a baseline signal, wherein the comparison is based on physical parameters associated with a normal operating condition of a system including the shaft at a second distance (d 2 ) away from the rotating bearing race versus a profiled faulted condition of the system, wherein the two distances are spaced axially along the rotational axis; and

generating an exceedance if the torsional energy transfer has exceeded a predetermined threshold value, wherein the health status of the bearing roller element is detected based only on the sensor coupled to the non-rotating shaft at the first distance, wherein the sensor is directly coupled to the non-rotating shaft.

2. The method of claim 1 , wherein the first distance (d 1 ) is a non-zero distance.

3. The method of claim 1 , further comprising calculating a remaining useful life of the bearing roller element based on the health status.

4. The method of claim 1 , further comprising removing or replacing the bearing roller race if the exceedance is generated.

5. The method of claim 1 , wherein the signal is a temporal signal.

6. The method of claim 5 , further comprising transforming the temporal signal to a frequency domain.

7. The method of claim 6 , further comprising comparing the frequency domain to a harmonic of a structure including the rotating bearing race and the non-rotating shaft.

8. The method of claim 1 , further comprising comparing the measured torsional energy signal value relative to the predetermined threshold value.

9. The method of claim 8 , further comprising measuring torsional frequencies that align with system vibration modes, wherein the system comprises the rotating bearing race and the shaft.

10. The method of claim 1 , wherein measuring the signal of torsional energy transfer includes measuring tangential forces on the non-rotating shaft with the sensor.

11. A health monitoring system comprising:

a rotating bearing race defining a rotational frame;

a non-rotating shaft having a length (e) coupled to the rotating bearing race and defining a non-rotating frame and a primary axis;

a bearing roller element disposed between the shaft and the rotating bearing race; and

a sensor attached to the non-rotating shaft a first distance (d 1 ) spaced apart from the bearing roller element and the rotating bearing race, wherein the non-rotating shaft defines a longitudinal axis and wherein the first distance is in a direction parallel to the longitudinal axis spaced away from the rotating bearing race, wherein the two distances are spaced axially along the rotational axis wherein the sensor is configured to measure at least one of torsional, longitudinal, and/or tangential forces, wherein the sensor is configured to monitor the health of the bearing roller element, wherein the health status of the bearing roller element is detected based only on the sensor coupled to the shaft at the first distance, and wherein the sensor is directly coupled to the non-rotating shaft.

12. The system of claim 11 , wherein the shaft is fixed at an end opposite the rotating bearing race.

13. The system of claim 11 , wherein the sensor is configured to measure tangential forces on the non-rotating shaft.