IP Library Granted Patent US 10,872,782
Granted Patent B2
US 10,872,782 · App. 16/561,909 · Granted Dec 22, 2020

Method of manufacturing semiconductor device

Inventors: Yuya Matsubara (Yokkaichi, JP); Hiroshi Kubota (Yokkaichi, JP)
Assignee: TOSHIBA MEMORY CORPORATION
H01L21/31144H01L21/31111H01L27/11582H01L29/40117
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Quick Facts
Patent No.
US 10,872,782
App. No.
16/561,909
Granted
Dec 22, 2020
Kind
B2
Abstract

In one embodiment, a method of manufacturing a semiconductor device includes forming a stacked film on a substrate. The method further includes forming, on the stacked film, a mask layer formed of a tungsten compound and including impurity atoms having a concentration of 1.0×10 20 atoms/cm 3 or more. The method further includes etching the stacked film using the mask layer as an etching mask.

Claims (25)

1. A method of manufacturing a semiconductor device, comprising:

forming a stacked film on a substrate;

forming, on the stacked film, a mask layer formed of a tungsten compound and including impurity atoms having a concentration of 1.0×10 20 atoms/cm 3 or more; and

etching the stacked film using the mask layer as an etching mask.

2. The method of claim 1 , wherein the tungsten compound includes tungsten, and includes at least any of boron and carbon.

3. The method of claim 2 , wherein the tungsten compound is a WB alloy, a WC alloy or a WBC alloy where W denotes tungsten, B denotes boron, and C denotes carbon.

4. The method of claim 1 , wherein the mask layer is formed using a gas that includes tungsten atoms and the impurity atoms.

5. The method of claim 4 , wherein the mask layer is formed further using at least any of a gas including boron atoms and a gas including carbon atoms.

6. The method of claim 5 , wherein a flow rate of the gas including boron atoms is set to be less than 100 sccm.

7. The method of claim 1 , wherein the mask layer includes the impurity atoms having the concentration of 1.0×10 20 atoms/cm 3 or more and 4.0×10 20 atoms/cm 3 or less.

8. The method of claim 1 , wherein the mask layer includes the impurity atoms having the concentration of 2.0×10 20 atoms/cm 3 or more.

9. The method of claim 1 , wherein the mask layer is an amorphous film.

10. The method of claim 1 , wherein a thickness of the mask layer is 1 to 3 μm.

11. The method of claim 1 , wherein the mask layer is formed under a pressure of 10 Torr or less.

12. The method of claim 1 , further comprising removing the mask layer on the stacked film after etching the stacked film using the mask layer as the etching mask.

13. The method of claim 1 , wherein the impurity atoms are halogen atoms.

14. The method of claim 13 , wherein the halogen atoms are fluorine atoms or chlorine atoms.

15. The method of claim 1 , wherein the impurity atoms are doped into the mask layer in forming the mask layer on the stacked film.

16. The method of claim 1 , wherein the stacked film includes a plurality of first layers and a plurality of second layers that are alternately formed on the substrate.

17. The method of claim 16 , wherein the first layers are insulating layers, and the second layers are insulating layers different from the first layers.

18. The method of claim 16 , further comprising sequentially forming a charge storage layer and a semiconductor layer in a concave portion formed in the stacked film by the etching.

19. The method of claim 18 , further comprising:

forming a plurality of cavities between the first layers by removing the second layers after sequentially forming the charge storage layer and the semiconductor layer in the concave portion; and

forming a plurality of third layers in the cavities.

20. The method of claim 19 , wherein the third layers are electrode layers.

Assignments (2)
CHANGE OF NAME AND ADDRESS Recorded Jan 31, 2022
From: TOSHIBA MEMORY CORPORATION
To: KIOXIA CORPORATION
Reel/Frame 058905/0582 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2019
From: MATSUBARA, YUYA; KUBOTA, HIROSHI
To: TOSHIBA MEMORY CORPORATION
Reel/Frame 050941/0333 →