IP Library Granted Patent US 11,830,643
Granted Patent B2
US 11,830,643 · App. 16/562,826 · Granted Nov 28, 2023

Coil electronic component

Inventors: Il Jin Park (Suwon-si, KR); Joong Won Park (Suwon-si, KR); Se Hyung Lee (Suwon-si, KR); Soon Kwang Kwon (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
H01F27/255H01F27/29
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Quick Facts
Patent No.
US 11,830,643
App. No.
16/562,826
Granted
Nov 28, 2023
Kind
B2
Abstract

A coil electronic component includes a body including magnetic particles and an insulating resin, and a coil portion disposed within the body. The body has a multilayer structure including a core portion covering the coil portion and a cover portion covering the core portion. The magnetic particles included in the core portion have a distribution of a particle size having a D 50 of 3.5 μm or less.

Claims (34)

1. A coil electronic component comprising:

a body including magnetic particles and an insulating resin; and

a coil portion disposed within the body,

wherein the body has a multilayer structure including a core portion covering the coil portion and a cover portion covering the core portion,

wherein the magnetic particles included in the core portion have a distribution of a particle size having a D 50 of 3.5 μm or less,

wherein the core portion comprises at least three kinds of magnetic sheets having different thicknesses, and

wherein a central layer of the at least three kinds of magnetic sheets in a center of the core portion and a magnetic sheet of the cover portion are thinner than the at least three kinds of magnetic sheets other than the central layer.

2. The coil electronic component of claim 1 , wherein the core portion and the cover portion form a discontinuous interface.

3. The coil electronic component of claim 1 , wherein the magnetic particles included in the cover portion have a D 50 of 3.5 μm or less.

4. The coil electronic component of claim 1 , wherein the core portion has a thickness in a range from 10 μm to 80 μm, inclusive.

5. The coil electronic component of claim 1 , wherein a thickness of the cover portion is in a range from 10 μm to 80 μm, inclusive.

6. The coil electronic component of claim 4 , wherein the core portion is provided with three or more kinds of magnetic sheets having different thicknesses laminated therein.

7. The coil electronic component of claim 1 , wherein a magnetic saturation magnetization (Ms) value of the core portion is 200 emu/g or more.

8. The coil electronic component of claim 1 , wherein the magnetic particles included in the core portion are carbonyl iron powder (CIP).

9. A coil electronic component comprising:

a coil portion; and

a body enclosing the coil portion and comprising:

a core portion comprising carbonyl iron powder and an insulating resin, and

a cover portion disposed over the core portion and having a discontinuous interface with the core portion,

wherein the core portion comprises at least three kinds of magnetic sheets having different thicknesses, and

wherein a central layer of the at least three kinds of magnetic sheets in a center of the core portion and a magnetic sheet of the cover portion are thinner than the at least three kinds of magnetic sheets other than the central layer.

10. The coil electronic component of claim 9 , wherein the cover portion comprises magnetic particles and an insulating resin.

11. The coil electronic component of claim 10 , wherein the magnetic particles of the cover portion have a D 50 of 3.5 μm or less.

12. The coil electronic component of claim 1 , wherein all of the magnetic particles included in the core portion have the distribution of a particle size having a D 50 of 3.5 μm or less.

13. A coil electronic component comprising:

a coil portion; and

a body enclosing the coil portion and comprising:

a core portion comprising carbonyl iron powder and an insulating resin, and

a cover portion disposed over the core portion and having a discontinuous interface with the core portion,

wherein all magnetic particles included in the core portion have the distribution of a particle size having a D 50 of 3.5 μm or less,

wherein the core portion comprises at least three kinds of magnetic sheets having different thicknesses, and

wherein a central layer of the at least three kinds of magnetic sheets in a center of the core portion and a magnetic sheet of the cover portion are thinner than the at least three kinds of magnetic sheets other than the central layer.

14. The coil electronic component of claim 9 , wherein magnetic particles of the core portion have a D 50 of 3.5 μm or less, and

wherein the core portion has a thickness in a range from 10 μm to 80 μm, inclusive.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2019
From: PARK, IL JIN; PARK, JOONG WON; LEE, SE HYUNG; KWON, SOON KWANG
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 050456/0511 →
Priority Claims (1)
KR 10-2018-0133371 · Nov 2, 2018 · national
Continuity (1)
Related Publication 20200143972A1 · May 7, 2020