IP Library Granted Patent US 11,523,748
Granted Patent B2
US 11,523,748 · App. 16/565,352 · Granted Dec 13, 2022

Catheter with single axial sensors

Inventors: Maribeth Esguerra Wilczynski (Glendale, CA); Jennifer Maffre (Pasadena, CA); Thanh Nguyen (El Monte, CA)
Assignee: BIOSENSE WEBSTER, INC.
A61B5/062A61B5/341A61B34/20A61M25/005A61M25/0136A61B2017/003A61B2017/00044A61B2017/00053A61B2017/00323A61B2017/00845A61B2034/2051A61B2562/17
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Quick Facts
Patent No.
US 11,523,748
App. No.
16/565,352
Granted
Dec 13, 2022
Kind
B2
Abstract

A catheter has single axis sensors mounted directly along a portion of the catheter whose position/location is of interest. The magnetic based, single axis sensors are on a linear or nonlinear single axis sensor (SAS) assembly. The catheter includes a catheter body and a distal 2D or 3D configuration provided by a support member on which at least one, if not at least three single axis sensors, are mounted serially along a length of the support member. The magnetic-based sensor assembly may include at least one coil member wrapped on the support member, wherein the coil member is connected via a joint region to a respective cable member adapted to transmit a signal providing location information from the coil member to a mapping and localization system. The joint region provides strain relief adaptations to the at least one coil member and the respective cable member from detaching.

Claims (37)

1. A catheter comprising:

an elongated body;

a distal member distal of the elongated body, the distal member having a support member and a configuration;

a control handle proximal of the elongated body;

a magnetic-based sensor assembly including at least one conducting member comprising a wire having first and second ends, the wire comprising:

a coil region that is wrapped around the support member; and

a joint region adjacent the coil region, the joint region comprising:

a first connection of the first end of the wire to a cable member at a first location proximal of the coil region, and

a second connection of the second end of the wire to the cable member at a second location proximal of the coil region, wherein the second end of the wire extends through the coil region from a distal end of the coil region to the second location proximal of the coil region,

a first strain relief construction comprising a first plurality of windings of the cable member around the support member proximal of the coil region, and

a second strain relief construction comprising a second plurality of windings of the cable member around the support member proximal of the coil region, the second plurality of windings of the cable member being spaced from the first plurality of windings of the cable member;

wherein the cable member is adapted to transmit a signal providing location information from the at least one conducting member to a mapping and localization system, and wherein the joint region provides strain relief to the coil region and the cable member from detaching.

2. The catheter of claim 1 , wherein the first end of the wire forms a first amount of slack in the wire between the proximal end of the coil region and the first connection, and/or the second end of the wire forms a second amount of slack in the wire between the proximal end of the coil region and the second connection.

3. The catheter of claim 1 , wherein the second plurality of windings of the cable member amounts to at least 720 degrees of winding around the support member.

4. The catheter of claim 1 , wherein the magnetic-based sensor assembly further comprises a nonconductive tubing mounted on the support member, the coil region of the wire of the at least one conducting member being wrapped on the nonconductive tubing.

5. The catheter of claim 4 , wherein the joint region is proximal of the nonconductive tubing.

6. The catheter of claim 1 , wherein the first plurality of windings of the cable member amounts to at least 720 degrees of winding around the support member.

7. The catheter of claim 6 , wherein the second plurality of windings of the cable member amounts to at least 720 degrees of winding around the support member.

8. The catheter of claim 1 , wherein the joint region further comprises a third strain relief construction comprising a third plurality of windings of the cable member around the support member, the third plurality of windings of the cable member being spaced from both the first plurality of windings of the cable member and the second plurality of windings of the cable member.

9. The catheter of claim 8 , wherein the windings of the third plurality of windings of the cable member are looser than the windings of the first plurality of windings of the cable member and the windings of the second plurality of windings of the cable member.

10. The catheter of claim 8 , wherein the third plurality of windings of the cable member comprises diagonal windings.

11. The catheter of claim 1 , wherein the magnetic-based sensor assembly further comprises a protective tubing over the coil region, joint region and first strain relief construction.

12. The catheter of claim 11 , wherein the magnetic-based sensor assembly further comprises an epoxy or UV glue occupying a space inside of the protective tubing.

13. The catheter of claim 12 , wherein the epoxy or UV glue forms end caps at each end of the protective tubing.

14. The catheter of claim 13 , wherein one of the end caps covers the second strain relief construction.

15. The catheter of claim 1 , wherein the at least one conducting member of the magnetic-based sensor assembly includes at least three conducting members, each of the at least three conducting members comprising a respective wire having respective first and second ends, each respective wire comprising:

a respective coil region wrapped on the support member at a respective location along a length of the support member, and

a respective joint region adjacent its respective coil region, the respective joint region comprising:

a first respective connection of the first respective end of its respective wire to a respective cable member at a first respective location proximal of its respective coil region, and

a second respective connection of the second respective end of its respective wire to the respective cable member at a second respective location proximal of its respective coil region,

a first respective strain relief construction comprising a first respective plurality of windings of the respective cable member around the support member, and

a second respective strain relief construction comprising a second respective plurality of windings of the respective cable member around the support member, the second respective plurality of windings of the respective cable member being spaced from the first respective plurality of windings of the respective cable member;

each respective cable member being adapted to transmit a respective signal providing location information from its respective conducting member to the mapping and localization system, and each respective joint region provides strain relief to its respective coil region and its respective cable member from detaching.

16. The catheter of claim 15 , wherein the second respective end of its respective wire extends through its respective coil region from a distal end of its respective coil region to the second respective location proximal of its respective coil region.

17. The catheter of claim 15 , wherein the first respective end of its respective wire forms a first respective amount of slack in its respective wire between the proximal end of its respective coil region and its first respective connection, and/or the second end of its respective wire forms a second respective amount of slack in its respective wire between the proximal end of its respective coil region and its second respective connection.

18. The catheter of claim 15 , wherein each respective joint region further comprises a third respective strain relief construction comprising a third respective plurality of windings of the respective cable member around the support member, the third respective plurality of windings of the respective cable member being spaced from both the first respective plurality of windings of the respective cable member and the second respective plurality of windings of the respective cable member.

19. The catheter of claim 18 , wherein the windings of the third respective plurality of windings of the respective cable member are looser than the windings of the first respective plurality of windings of the respective cable member and the windings of the second respective plurality of windings of the respective cable member.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2019
From: ESGUERRA, MARIBETH; MAFFRE, JENNIFER; NGUYEN, THANH
To: BIOSENSE WEBSTER, INC.
Reel/Frame 050383/0124 →
Continuity (3)
Continuation 14445021 · Jul 28, 2014
Continuation 12982765 · Dec 30, 2010
Related Publication 20200015703A1 · Jan 16, 2020
Cited By (15)
US 12,263,014 US 12,263,338 US 12,376,901 US 12,383,333 US 12,465,721 US 12,551,656 US 12,551,658 US 12,575,877 US 12,588,851 US 12,649,048 US 12,653,607 US 12,672,828 US 12,702,825 US 12,714,327 US 12,714,485