IP Library Granted Patent US 11,066,543
Granted Patent B2
US 11,066,543 · App. 16/567,458 · Granted Jul 20, 2021

Dispersant attached polytetrafluoroethylene particle, composition, layered material, electrophotographic photoreceptor, process cartridge, and image forming apparatus

Inventors: Wataru Yamada (Ebina, JP); Takahiro Nakamura (Ebina, JP); Shingo Suda (Ebina, JP); Masahiro Iwasaki (Minamiashigara, JP); Ryosuke Fujii (Minamiashigara, JP); Keisuke Kusano (Ebina, JP); Yuto Okazaki (Ebina, JP); Taisuke Fukui (Ebina, JP)
Assignee: FUJIFILM Business Innovation Corp.
C08L33/14B32B27/308B32B27/322C08K5/09C08L27/18C08L33/26G03G5/0539G03G15/06C08L2207/53C08L2312/00
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Quick Facts
Patent No.
US 11,066,543
App. No.
16/567,458
Granted
Jul 20, 2021
Kind
B2
Abstract

A dispersant attached polytetrafluoroethylene particle on whose surface a dispersant having a fluorine atom is attached has a content of perfluorooctanoic acid of from 0 ppb to 25 ppb with respect to the polytetrafluoroethylene particle, and a composition contains a polytetrafluoroethylene particle and a dispersant having a fluorine atom in which a content of perfluorooctanoic acid is from 0 ppb to 25 ppb with respect to the polytetrafluoroethylene particle.

Claims (60)

1. A dispersant attached polytetrafluoroethylene particle comprising:

a polytetrafluoroethylene particle, and

a dispersant having a fluorine atom,

wherein:

the dispersant is attached to a surface of the polytetrafluoroethylene particle,

a content of perfluorooctanoic acid is from 0.01 ppb to 25 ppb with respect to the dispersant attached polytetrafluoroethylene particle, and

the dispersant is a fluorinated alkyl group-containing polymer having a structural unit represented by the following formula (FA) and a structural unit represented by the following formula (FB):

wherein, in the formulae (FA) and (FB):

each of R F1 , R F2 , R F3 and R F4 independently represents a hydrogen atom or an alkyl group;

X F1 represents an alkylene chain, a halogen-substituted alkylene chain, —S—, —O—, —NH— or a single bond;

Y F1 represents an alkylene chain, a halogen-substituted alkylene chain, —C fx H 2fx-1 (OH))— or a single bond;

Q F1 represents —O— or —NH—;

each of fl, fm and fn independently represents an integer of 1 or more;

each of fp, fq, fr and fs independently represents 0 or an integer of 1 or more;

ft represents an integer of 1 to 7; and

fx represents an integer of 1 or more.

2. The dispersant attached polytetrafluoroethylene particle as claimed in claim 1 , wherein the dispersant attached polytetrafluoroethylene particle has an average particle diameter of from 0.2 μm to 4.5 μm.

3. The dispersant attached polytetrafluoroethylene particle as claimed in claim 1 , wherein a content of the dispersant having a fluorine atom is from 0.5% by weight to 10% by weight with respect to the polytetrafluoroethylene particle.

4. The dispersant attached polytetrafluoroethylene particle as claimed in claim 3 , wherein the content of the dispersant having a fluorine atom is from 1% by weight to 7% by weight with respect to the polytetrafluoroethylene particle.

5. A composition comprising the dispersant attached polytetrafluoroethylene particle as claimed in claim 1 .

6. The composition as claimed in claim 5 , wherein an average particle diameter of the dispersant attached polytetrafluoroethylene particle is from 0.2 μm to 4.5 μm.

7. The composition as claimed in claim 5 , wherein the composition is in a liquid state or in a solid state.

8. The composition as claimed in claim 5 , wherein a content of the dispersant having a fluorine atom is from 0.5% by weight to 10% by weight with respect to the polytetrafluoroethylene particle.

9. The composition as claimed in claim 8 , wherein the content of the dispersant having a fluorine atom is from 1% by weight to 7% by weight with respect to the polytetrafluoroethylene particle.

10. A layered material comprising the dispersant attached polytetrafluoroethylene particle as claimed in claim 1 .

11. The layered material as claimed in claim 10 , wherein an average particle diameter of the dispersant attached polytetrafluoroethylene particle is from 0.2 μm to 4.5 μm.

12. The layered material as claimed in claim 10 , wherein a content of the dispersant having a fluorine atom is from 0.5% by weight to 10% by weight with respect to the polytetrafluoroethylene particle.

13. The layered material as claimed in claim 12 , wherein the content of the dispersant having a fluorine atom is from 1% by weight to 7% by weight with respect to the polytetrafluoroethylene particle.

14. An electrophotographic photoreceptor comprising a conductive substrate and a photosensitive layer, wherein an outermost surface layer of the electrophotographic photoreceptor is a layer comprising the layered material as claimed in claim 10 .

15. The electrophotographic photoreceptor as claimed in claim 14 , wherein the outermost surface layer is a surface protective layer having a crosslinked structure.

16. A process cartridge comprising the electrophotographic photoreceptor as claimed in claim 15 , wherein the process cartridge is detachably attached to an image forming apparatus.

17. An image forming apparatus comprising:

the electrophotographic photoreceptor as claimed in claim 15 ,

a charging unit that charges a surface of the electrophotographic photoreceptor,

an electrostatic latent image forming unit that forms an electrostatic latent image on the charged surface of the electrophotographic photoreceptor,

a developing unit that develops the electrostatic latent image formed on the surface of the electrophotographic photoreceptor using a developer containing a toner to form a toner image, and

a transfer unit that transfers the toner image to a surface of a recording medium.

18. A process cartridge comprising the electrophotographic photoreceptor as claimed in claim 14 , wherein the process cartridge is detachably attached to an image forming apparatus.

19. An image forming apparatus comprising:

the electrophotographic photoreceptor as claimed in claim 14 ,

a charging unit that charges a surface of the electrophotographic photoreceptor,

an electrostatic latent image forming unit that forms an electrostatic latent image on the charged surface of the electrophotographic photoreceptor,

a developing unit that develops the electrostatic latent image formed on the surface of the electrophotographic photoreceptor using a developer containing a toner to form a toner image, and

a transfer unit that transfers the toner image to a surface of a recording medium.

20. A dispersant attached polytetrafluoroethylene particle comprising:

a polytetrafluoroethylene particle, and

a dispersant having a fluorine atom,

wherein:

the dispersant is attached to a surface of the polytetrafluoroethylene particle,

a content of perfluorooctanoic acid is from 0 ppb to 25 ppb with respect to the dispersant attached polytetrafluoroethylene particle, and

the dispersant is a fluorinated alkyl group-containing polymer having a structural unit represented by the following formula (FA) and a structural unit represented by the following formula (FB):

wherein, in the formulae (FA) and (FB):

each of R F1 , R F2 , R F3 and R F4 independently represents a hydrogen atom or an alkyl group;

X F1 represents an alkylene chain, a halogen-substituted alkylene chain, —S—, —O—, —NH— or a single bond;

Y F1 represents an alkylene chain, a halogen-substituted alkylene chain, —C fx H 2fx-1 (OH))— or a single bond;

Q F1 represents —O— or —NH—;

each of fl, fm and fn independently represents an integer of 1 or more;

each of fp, fq, fr and fs independently represents 0 or an integer of 1 or more;

ft represents an integer of 1 to 7; and

fx represents an integer of 1 or more.

Assignments (2)
CHANGE OF NAME Recorded Apr 28, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056078/0098 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2020
From: IWASAKI, MASAHIRO; FUJII, RYOSUKE; KUSANO, KEISUKE; OKAZAKI, YUTO; FUKUI, TAISUKE
To: FUJI XEROX CO., LTD.
Reel/Frame 051723/0961 →
Priority Claims (2)
JP JP2018-114576 · Jun 15, 2018 · national
JP JP2019-111335 · Jun 14, 2019 · national
Continuity (2)
Continuation In Part 16155082 · Oct 9, 2018
Related Publication 20200002525A1 · Jan 2, 2020