IP Library Granted Patent US 11,005,007
Granted Patent B2
US 11,005,007 · App. 16/568,546 · Granted May 11, 2021

Light-emitting device and manufacturing method thereof

Inventors: Wen-Luh Liao (Hsinchu, TW); Chih-Chiang Lu (Hsinchu, TW); Shih-Chang Lee (Hsinchu, TW); Hung-Ta Cheng (Hsinchu, TW); Hsin-Chan Chung (Hsinchu, TW); Yi-Chieh Lin (Hsinchu, TW)
Assignee: EPISTAR CORPORATION
H01L33/20H01L33/0062H01L33/0093H01L2933/0091
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Quick Facts
Patent No.
US 11,005,007
App. No.
16/568,546
Granted
May 11, 2021
Kind
B2
Abstract

The present disclosure provides a light-emitting device and manufacturing method thereof. The light-emitting device comprising: a light-emitting stack; and a semiconductor layer having a first surface connecting to the light-emitting stack, a second surface opposite to the first surface, and a void; wherein the void comprises a bottom part near the first surface and an opening on the second surface, and a dimension of the bottom part is larger than the dimension of the opening.

Claims (41)

1. A light-emitting device, comprising:

a substrate;

a light-emitting stack bonded to the substrate and having a light-emitting layer with a first width;

an electrode on the light-emitting stack;

a layer between the substrate and the light-emitting stack and having a second width larger than the first width;

a passivation layer on the light-emitting stack and having a first roughened surface; and

a plurality of voids formed in the layer;

wherein in a cross-sectional view, the electrode and the plurality of voids are not overlapped in a vertical direction, each of the plurality of voids is sealed in the layer and one of the plurality of voids has a third width and a fourth width different from the third width, wherein the light-emitting stack further comprises a first semiconductor layer between the light-emitting layer and the passivation layer, wherein the first semiconductor layer has a second roughened surface.

2. The light-emitting device of claim 1 , further comprising a reflector between the layer and the substrate.

3. The light-emitting device of claim 2 , wherein the reflector comprises gold (Au), silver (Ag) or aluminum (Al).

4. The light-emitting device of claim 1 , wherein the light-emitting stack has a side wall covered by the passivation layer.

5. The light-emitting device of claim 1 , wherein the electrode has a portion covered by the passivation layer.

6. The light-emitting device of claim 5 , wherein the electrode has an upper surface and a side surface, and the passivation layer covers the upper surface and the side surface.

7. The light-emitting device of claim 1 , wherein the electrode has an upper surface above the first roughened surface in the cross-sectional view.

8. The light-emitting device of claim 1 , wherein the light-emitting stack further comprises a second semiconductor layer between the light-emitting layer and the layer, wherein the second semiconductor layer and the first semiconductor layer are of different conductivity types.

9. The light-emitting device of claim 1 , wherein the light-emitting layer comprises a III-V group material.

10. The light-emitting device of claim 1 , wherein the layer has a side wall covered by the passivation layer.

11. A light-emitting device, comprising:

a substrate;

a light-emitting stack bonded to the substrate and having a light-emitting layer with a first width;

an electrode on the light-emitting stack;

a semiconductor layer between the substrate and the light-emitting stack and having three layers, wherein a bottom layer has a second width larger than the first width;

a void formed in the semiconductor layer and extending in the three layers; and

an aluminum-contained layer between the semiconductor layer and the light-emitting stack;

wherein in a cross-sectional view, the electrode and the void are not overlapped in a vertical direction.

12. The light-emitting device of claim 11 , wherein the aluminum-contained layer is devoid of any void.

13. The light-emitting device of claim 11 , wherein the void is sealed in the semiconductor layer.

14. The light-emitting device of claim 11 , further comprising a passivation layer on the light-emitting stack.

15. The light-emitting device of claim 14 , wherein the semiconductor layer has a side wall not covered by the passivation layer.

16. A light-emitting device, comprising:

a substrate;

a light-emitting stack bonded to the substrate and having a light-emitting layer with a first width;

an electrode on the light-emitting stack;

a semiconductor layer between the substrate and the light-emitting stack and having a second width larger than the first width;

a conductive layer between the semiconductor layer and the substrate with the second width;

an aluminum-contained layer with the first width between the semiconductor layer and the light-emitting stack;

a void extending in the semiconductor layer; and

an opening of the void formed at an interface between the semiconductor layer and the conductive layer;

wherein in a cross-sectional view, the electrode and the void are not overlapped in a vertical direction.

17. The light-emitting device of claim 16 , wherein in the cross-sectional view, the void is sealed in the light-emitting device.

18. The light-emitting device of claim 16 , wherein the void has a third width and a fourth width different from the third width.

Assignments (2)
CHANGE OF NAME Recorded Feb 18, 2026
From: EPISTAR CORPORATION
To: ENNOSTAR CORPORATION
Reel/Frame 075171/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2019
From: LIAO, WEN-LUH; LU, CHIH-CHIANG; LEE, SHIH-CHANG; CHENG, HUNG-TA; CHUNG, HSIN-CHAN; LIN, YI-CHIEH
To: EPISTAR CORPORATION
Reel/Frame 050354/0871 →