IP Library Granted Patent US 10,859,936
Granted Patent B2
US 10,859,936 · App. 16/571,427 · Granted Dec 8, 2020

Magnetic carrier, two-component developer, replenishment developer, and image forming method

Inventors: Nobuyoshi Sugahara (Tokyo, JP); Ryuichiro Matsuo (Moriya, JP); Hironori Minagawa (Moriya, JP); Wakashi Iida (Toride, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G9/1133G03G9/0819G03G9/0827G03G9/0831G03G9/1075G03G9/1132
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Quick Facts
Patent No.
US 10,859,936
App. No.
16/571,427
Granted
Dec 8, 2020
Kind
B2
Abstract

A magnetic carrier comprising a magnetic carrier core and a resin coating layer formed on the surface of the magnetic carrier core, wherein the resin coating layer includes a polymer having a structure represented by the following formula (1), and a content ratio of the structure represented by the formula (1) is from 5% by mass to 95% by mass based on a resin component of the resin coating layer, wherein, R 1 is H or CH 3 , and X is a structure represented by the following formula (2): —(C m H 2m )—R 2 —(C n H 2n )—OH  (2) wherein, R 2 is a hydrocarbon group being a cyclic structure having 4 to 8 carbon atoms, and m and n are integers of 0 to 4.

Claims (48)

1. A magnetic carrier comprising a magnetic carrier core and a resin coating layer formed on the surface of the magnetic carrier core, wherein

the resin coating layer includes a polymer having a structure represented by the following formula (1), and

a content ratio of the structure represented by the formula (1) is from 5% by mass to 95% by mass based on a resin component of the resin coating layer,

wherein, R 1 is H or CH 3 , and X is a structure represented by the following formula (2):

—(C m H 2m )—R 2 —(C n H 2n )—OH  (2)

wherein, R 2 is a hydrocarbon group being a cyclic structure having 4 to 8 carbon atoms, and m and n are integers of 0 to 4.

2. The magnetic carrier according to claim 1 , wherein the polymer having a structure represented by the formula (1) further has a structure represented by the following formula (3):

wherein, R 3 represents H or CH 3 , and Y is H or a hydrocarbon group having 1 to 20 carbon atoms.

3. The magnetic carrier according to claim 1 , wherein the polymer having a structure represented by the formula (1) further has a structure derived from styrene represented by the following formula (St).

4. The magnetic carrier according to claim 1 , wherein the polymer having a structure represented by the formula (1) further has a structure represented by the following formula (4):

wherein, R 4 represents H or CH 3 , and Z is a bivalent functional group having a polymer as a main chain, and the polymer is a polymer of at least one monomer selected from the group consisting of methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, styrene, and acrylonitrile.

5. The magnetic carrier according to claim 1 , wherein the polymer having a structure represented by the formula (1) further has a structure derived from a (meth)acrylic acid ester monomer having a hydroxyl group and represented by the following formula (H):

wherein, R 5 represents H or CH 3 , and X represents an integer of 1 to 8.

6. An image forming method comprising:

a charging step of charging an electrostatic latent image bearing member;

an electrostatic latent image forming step of forming an electrostatic latent image on a surface of the electrostatic latent image bearing member;

a developing step of developing the electrostatic latent image by using a two-component developer to form a toner image;

a transfer step of transferring the toner image to a transfer material with or without an intermediate transfer member; and

a fixing step of fixing the transferred toner image to the transfer material, wherein

the two-component developer comprises a toner having a toner particle including a binder resin, and a magnetic carrier, wherein

the magnetic carrier is the magnetic carrier according to claim 1 .

7. A replenishing developer for use in an image forming method which comprises:

a charging step of charging an electrostatic latent image bearing member;

an electrostatic latent image forming step of forming an electrostatic latent image on a surface of the electrostatic latent image bearing member;

a developing step of developing the electrostatic latent image by using a two-component developer in a developing device to form a toner image;

a transfer step of transferring the toner image to a transfer material with or without an intermediate transfer member; and

a fixing step of fixing the transferred toner image to the transfer material, and

in which the replenishing developer is replenished to the developing device in accordance with a reduction in toner concentration in the two-component developer in the developing device, wherein

the replenishing developer includes a magnetic carrier and a toner having a toner particle including a binder resin,

the replenishing developer includes from 2 parts by mass to 50 parts by mass of the toner with respect to 1 part by mass of the magnetic carrier, and

the magnetic carrier is the magnetic carrier according to claim 1 .

8. An image forming method which comprises:

a charging step of charging an electrostatic latent image bearing member;

an electrostatic latent image forming step of forming an electrostatic latent image on a surface of the electrostatic latent image bearing member;

a developing step of developing the electrostatic latent image by using a two-component developer in a developing device to form a toner image;

a transfer step of transferring the toner image to a transfer material with or without an intermediate transfer member; and

a fixing step of fixing the transferred toner image to the transfer material, and

in which a replenishing developer is replenished to the developing device in accordance with a reduction in toner concentration in the two-component developer in the developing device, wherein

the replenishing developer includes a magnetic carrier and a toner having a toner particle including a binder resin,

the replenishing developer includes from 2 parts by mass to 50 parts by mass of the toner with respect to 1 part by mass of the magnetic carrier, and

the magnetic carrier is the magnetic carrier according to claim 1 .

9. A two-component developer comprising a toner having a toner particle including a binder resin, and a magnetic carrier, wherein

the magnetic carrier comprises a magnetic carrier core and a resin coating layer formed on the surface of the magnetic carrier core, wherein

the resin coating layer includes a polymer having a structure represented by the following formula (1), and

a content ratio of the structure represented by the formula (1) is from 5% by mass to 95% by mass based on a resin component of the resin coating layer,

wherein, R 1 is H or CH 3 , and X is a structure represented by the following formula (2):

—(C m H 2m )—R 2 —(C n H 2n )—OH  (2)

wherein, R 2 is a hydrocarbon group being a cyclic structure having 4 to 8 carbon atoms, and m and n are integers of 0 to 4.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2019
From: SUGAHARA, NOBUYOSHI; MATSUO, RYUICHIRO; MINAGAWA, HIRONORI; IIDA, WAKASHI
To: CANON KABUSHIKI KAISHA
Reel/Frame 051282/0887 →
Priority Claims (1)
JP 2018-185458 · Sep 28, 2018 · national
Continuity (1)
Related Publication 20200103777A1 · Apr 2, 2020
Cited By (10)
US 12,228,882 US 12,242,226 US 12,429,791 US 12,613,478 US 12,638,789 US 12,656,701 US 12,663,736 US 12,675,060 US 12,681,401 US 12,687,796