IP Library Granted Patent US 10,967,829
Granted Patent B1
US 10,967,829 · App. 16/573,628 · Granted Apr 6, 2021

Driver side airbag module

Inventors: Justin Mills (Shelby Township, MI); Pratik Rane (Troy, MI); Roland Furtado (Novi, MI)
Assignee: Joyson Safety Systems Acquisition LLC
B60R21/2338B60R21/203B60R21/239B60R21/26B60R2021/0048B60R2021/23382
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Quick Facts
Patent No.
US 10,967,829
App. No.
16/573,628
Granted
Apr 6, 2021
Kind
B1
Abstract

A driver's side airbag module for a vehicle. The airbag module includes an upper panel, a lower panel, and an extension panel. The extension panel has a varying width. A lateral tether restrains the extension panel in the lateral direction when the airbag module is deployed. The extension panel and the lateral tether create an oblong shaped airbag cushion. The airbag module also includes a lower tether that connects the lower panel and the bottom of the upper panel so that the upper panel is held on the bottom portion during deployment.

Claims (32)

1. An airbag module comprising:

a cushion, wherein the cushion comprises a lower panel, an upper panel, and an extension panel;

wherein the extension panel is located between the lower panel and the upper panel, and is connected to the perimeter of the lower panel and the perimeter of the upper panel; and

an inflator configured to provide inflation gas to the cushion; and

a lateral tether connected to the extension panel at first and second lateral sides of the extension panel, wherein the lateral tether is configured to restrain the extension panel in the lateral direction at the first and second lateral sides when the inflator inflates the cushion.

2. The airbag module of claim 1 , further comprising a lower tether anchored adjacent to the lower panel at a first end and connected to the upper panel at a second end.

3. The airbag module of claim 2 , wherein the lower tether is connected at a bottom portion of the upper panel, wherein the lower tether is configured to restrain the bottom portion of the upper panel when the inflator inflates the cushion.

4. The airbag module of claim 3 , further comprising a secondary tether disposed in tandem with the lower tether.

5. The airbag module of claim 1 , wherein the airbag cushion includes at least one vent for allowing inflation gas to escape the airbag cushion.

6. The airbag module of claim 5 , wherein the at least one vent is located on the lower panel.

7. The airbag module of claim 5 , wherein the at least one vent is located on the extension panel.

8. The airbag module of claim 2 , further comprising a reinforcement panel between the lower tether and the upper panel, wherein the reinforcement panel is connected to the upper panel.

9. The airbag module of claim 1 , wherein the extension panel varies in width along the perimeter of the cushion.

10. The airbag module of claim 9 , wherein the extension panel is positioned so that the narrowest portion of the extension panel is located at the bottom center of the airbag when the airbag deploys.

11. The airbag module of claim 9 , wherein the extension panel is positioned so that a widest portion of the airbag is located at the top center of the airbag when the airbag deploys.

12. A driver side airbag module comprising:

a cushion, wherein the cushion comprises a lower panel, an upper panel, and an extension panel;

wherein the extension panel is located between the lower panel and the upper panel, and is connected to the perimeter of the lower panel and the upper panel;

an inflator configured to inject gases into the cushion;

a lateral tether connected to the extension panel at first and second lateral sides of the extension panel, wherein the lateral tether is configured to hold the extension panel in the lateral direction when the inflator inflates the cushion.

13. The driver side airbag module of claim 12 , further comprising a lower tether anchored adjacent to the lower panel at a first end and connected to the upper panel at a second end.

14. The driver side airbag module of claim 12 , wherein the extension panel varies in width along the perimeter of the cushion.

15. The airbag module of claim 14 , wherein the extension panel is positioned so that the narrowest portion of the extension panel is located at the bottom center of the airbag when the airbag deploys.

16. The driver side airbag module of claim 13 , wherein the lower tether is connected at a bottom portion of the upper panel, wherein the lower tether is configured to hold the bottom portion of the upper panel when the inflator inflates the cushion.

17. An airbag cushion comprising:

a lower panel, an upper panel, and an extension panel;

wherein the extension panel is between the lower panel and upper panel;

wherein the lower panel comprises an opening for an inflator configured to inject gas into the cushion, the lower panel, the upper panel, and the extension panel create an inflatable chamber configured to enclose the gases from the inflator; and

a lateral tether connected to the extension panel at first and second lateral sides of the extension panel, wherein the lateral tether is configured to hold the extension panel in the lateral direction when the inflator inflates the cushion.

18. The airbag cushion of claim 17 , further comprising a lower tether anchored adjacent to the lower panel at a first end and connected to the upper panel at a second end.

19. The airbag cushion of claim 16 , wherein the extension panel varies in width along the perimeter of the cushion.

20. The airbag cushion of claim 19 , wherein the extension panel is positioned so that a widest portion of the airbag is located at the top center of the airbag when the airbag deploys.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded May 8, 2026
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 075554/0717 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 13, 2026
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC; JOYSON SAFETY SYSTEMS JAPAN G.K.; KEY SAFETY SYSTEMS, INC.; JOYSON SAFETY SYSTEMS GERMANY GMBH
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 074331/0585 →
SECURITY INTEREST Recorded Oct 12, 2021
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
Reel/Frame 057828/0411 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: MILLS, JUSTIN; RANE, PRATIK; FURTADO, ROLAND
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 050404/0939 →
Cited By (1)
US 12,337,787