IP Library Granted Patent US 11,248,992
Granted Patent B2
US 11,248,992 · App. 16/576,344 · Granted Feb 15, 2022

Systems and methods for accessing and monitoring a fluid within a pressurized pipe

Inventors: Christopher C. Vazzana (Palos Park, IL); Andrew J. Nelson (Chicago, IL)
Assignee: Hydra-Stop LLC
G01N1/2035F16L41/04F16L55/07G01N33/18G01N2001/205
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,248,992
App. No.
16/576,344
Granted
Feb 15, 2022
Kind
B2
Abstract

Systems and methods for accessing and monitoring a fluid within a pressurized pipe include a nozzle coupled to a section of the pressurized pipe and defining an open proximal end fluidly communicating with the pressurized pipe through an access hole formed in the pressurized pipe, an open distal end, and an interior passage extending from the open proximal end to the open distal end. A cover plate is coupled to the open distal end of the nozzle. A valve element is disposed in the interior passage and movable between an open position, in which the valve element is entirely disposed within the nozzle, and a closed position, in which a proximal section of the valve element is disposed in the pressurized pipe. A sensor port extends through a proximal end of the nozzle and positioned to fluidly communicate with the interior passage when the valve element is in the open position.

Claims (33)

1. A system for accessing and monitoring a fluid within a pressurized pipe, the system comprising:

a nozzle coupled to a section of the pressurized pipe, the nozzle defining an open proximal end fluidly communicating with the pressurized pipe through an access hole formed in the pressurized pipe, an open distal end, and an interior passage extending from the open proximal end to the open distal end;

a cover plate coupled to the open distal end of the nozzle;

a valve element disposed in the interior passage and movable between an open position, in which the valve element is entirely disposed within the nozzle and entirely outside of the pressurized pipe, and a closed position, in which a proximal section of the valve element is disposed in the pressurized pipe and sealingly engages the pressurized pipe to cut off fluid flow through the pressurized pipe; and

a sensor port extending through a proximal end of the nozzle and positioned to fluidly communicate with the interior passage when the valve element is in the open position.

2. The system of claim 1 , further comprising a sensor in fluid communication with the sensor port.

3. The system of claim 2 , further comprising a sensor valve having a proximal end, fluidly communicating with the sensor port, and a distal end, fluidly communicating with the sensor, the sensor valve being operable to selectively control fluid communication between the sensor valve proximal end and the sensor valve distal end.

4. The system of claim 1 , further comprising a plurality of sensors in fluid communication with the sensor port.

5. The system of claim 1 , in which the valve element includes an optic reflector positioned to align with the sensor port when the valve element is in the open position, the optic reflector being oriented to receive an incident sensor beam passing through the sensor port and into the interior passage and generate a reflected sensor beam into the pressurized pipe.

6. The system of claim 5 , in which the valve element comprises a cartridge of an insertion valve.

7. The system of claim 5 , in which the valve element comprises a linestop completion plug.

8. A kit for accessing and monitoring a fluid within a pressurized pipe, the kit comprising:

a hot-tapping assembly configured to form an access hole in the pressurized pipe, the hot-tapping assembly including:

a nozzle coupled to a section of the pressurized pipe, the nozzle defining an open proximal end fluidly communicating with the pressurized pipe through an access hole formed in the pressurized pipe, an open distal end, and an interior passage extending from the open proximal end to the open distal end; and

a cover plate coupled to the open distal end of the nozzle;

a valve element disposed in the interior passage and movable between an open position, in which the valve element is entirely disposed within the nozzle and entirely outside of the pressurized pipe, and a closed position, in which a proximal section of the valve element is disposed in the pressurized pipe and sealingly engages the pressurized pipe to cut off fluid flow through the pressurized pipe; and

a sensor port extending through a proximal end of the nozzle and positioned to fluidly communicate with the interior passage when the valve element is in the open position.

9. The kit of claim 8 , further comprising a sensor in fluid communication with the sensor port.

10. The kit of claim 9 , further comprising a sensor valve having a proximal end, fluidly communicating with the sensor port, and a distal end, fluidly communicating with the sensor, the sensor valve being operable to selectively control fluid communication between the sensor valve proximal end and the sensor valve distal end.

11. The kit of claim 8 , further comprising a plurality of sensors in fluid communication with the sensor port.

12. The kit of claim 8 , in which the valve element includes an optic reflector positioned to align with the sensor port when the valve element is in the open position, the optic reflector being oriented to receive an incident sensor beam passing through the sensor port and into the interior passage and generate a reflected sensor beam into the pressurized pipe.

13. The kit of claim 12 , in which the valve element comprises a cartridge of an insertion valve.

14. The kit of claim 12 , in which the valve element comprises a linestop completion plug.

15. A method of accessing and monitoring a fluid within a pressurized pipe, the method comprising:

attaching a nozzle to a section of the pressurized pipe, the nozzle defining an open proximal end, an open distal end, and an interior passage extending from the open proximal end to the open distal end;

forming an access hole in the section of the pressurized pipe so that the open proximal end of the nozzle fluidly communicates with the pressurized pipe;

inserting a valve element into the interior passage of the nozzle, the valve element being movable between an open position, in which the valve element is entirely disposed within the nozzle and entirely outside of the pressurized pipe, and a closed position, in which a proximal section of the valve element is disposed in the pressurized pipe and sealingly engages the pressurized pipe to cut off fluid flow through the pressurized pipe; and

forming a sensor port through a proximal end of the nozzle positioned to fluidly communicate with the interior passage when the valve element is in the open position.

16. The method of claim 15 , further comprising sensing a characteristic of the fluid and/or the pressurized pipe via the sensor port using a sensors.

17. The method of claim 15 , further comprising sensing a plurality of characteristics of the fluid and/or the pressurized pipe via the sensor port using a plurality of sensors.

18. The method of claim 15 , further comprising providing a direct line of sight through the sensor port to the pressurized pipe by providing an optic reflector on the valve element that is positioned to align with the sensor port when the valve element is in the open position, the optic reflector being oriented to receive an incident sensor beam passing through the sensor port and into the interior passage and generate a reflected sensor beam into the pressurized pipe.

19. The method of claim 18 , in which the valve element comprises a cartridge of an insertion valve.

20. The method of claim 18 , in which the valve element comprises a linestop completion plug.

Assignments (7)
FIRST LIEN PARTIAL RELEASE OF SECURITY INTEREST IN PATENTS, RECORDED ON OCTOBER 3, 2024 AT REEL 069107 FRAME 0331 Recorded Sep 29, 2025
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: HYDRA-STOP LLC
Reel/Frame 072978/0344 →
NOTICE OF RELEASE OF SECURITY INTEREST IN PATENTS RECORDED ON JULY 24, 2023, AT REEL/FRAME 064354/0386 Recorded Oct 3, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: HYDRA-STOP LLC
Reel/Frame 069107/0370 →
PATENT SECURITY AGREEMENT Recorded Oct 3, 2024
From: E.J. BROOKS COMPANY; HYDRA-STOP LLC; TASK FORCE TIPS LLC; REELCRAFT INDUSTRIES, INC.; INNOVATIVE RESCUE SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 069107/0331 →
SECURITY INTEREST Recorded Jul 24, 2023
From: HYDRA-STOP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 064354/0386 →
RELEASE OF SECURITY INTEREST Recorded Jul 21, 2023
From: CIBC BANK USA
To: HYDRA-STOP LLC
Reel/Frame 064344/0528 →
SECURITY INTEREST Recorded Oct 5, 2022
From: HYDRA-STOP LLC
To: CIBC BANK USA
Reel/Frame 061320/0963 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2019
From: VAZZANA, CHRISTOPHER C.; NELSON, ANDREW J.
To: HYDRA-STOP LLC
Reel/Frame 051201/0531 →