IP Library Granted Patent US 11,220,815
Granted Patent B2
US 11,220,815 · App. 16/577,617 · Granted Jan 11, 2022

Underground storage system with V shaped support legs

Inventors: Zachariha J. Kent (San Antonio, TX); Corey Haeder (Maple Grove, MN); John Scott (Fallbrook, CA)
Assignee: Bio Clean Environmental Services, Inc.
E03F1/005B65G5/00E03B11/14E03F1/002F17C3/005E02B11/005E03B3/03E21D13/00F17C2203/0612
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,220,815
App. No.
16/577,617
Granted
Jan 11, 2022
Kind
B2
Abstract

Individual four-sided shaped modules used in an assembly for underground storage of storm water and other fluid storage needs. Modules are assembled into a resultant four-sided tiling shape for maximized structural strength and material use efficiency. Internal four-sided shaped modules are assembled and encased by external four-sided shaped modules. Internal adjacent modules are in direct fluid communications with one another through a channel-less chamber. Internal four-sided shaped modules drain into four-sided shaped modules chamber where fluid is either stored or drained. Assemblies include various top and side pieces along with access ports for entry into said assembly.

Claims (73)

1. An assembly system for storing water underground, wherein the assembly system is comprised of a plurality of individual adjoining four-sided modules forming a four-sided tessellation,

wherein each four-sided module is comprised of a four-sided-shaped top, where all sides meet at 90 degree angles, a combination of walls and/or legs extending downward from said four-sided-shaped top depending on their position within the assembly,

wherein modules along the perimeter of the assembly contain one wall equal in length to the top to define the perimeter of the assembly to create an overall enclosed storage system,

wherein, said wall is defined by extending vertically downward from said four-sided-shaped top, along its edge at a 90 degree angle so that said top and walls intercept one another at their ends,

wherein said modules along the perimeter have two legs extending vertically from the four-sided-shaped top, and positioned inward from the edges of the four-sided-shaped top, and generally positioned on the side of the four-sided-shaped top opposite of the one having a wall, said legs mirrored to one another, each having a short side running parallel with the wall and a longer side running at an angle from the short side and extending inward to the center of the top,

wherein modules not along the perimeter of the assembly only having two legs extending vertically from the four-sided-shaped top, and positioned inward from the edges of the four-sided-shaped top,

wherein said legs mirrored to one another, each having a general V shape, where the intersection point of each leg face inward, toward each other, where each side of the V having a two short sides running parallel to one another, at the opposite end of the intersection of the V, and two longer sides running at an angle from the short side and extending inward toward each other where the sides intersect,

wherein the resulting assembly of internal and perimeter modules is defined by having perimeter walls, and internal legs, said legs not in contact with one another within modules or between adjacent modules, spaced out away from all adjacent legs by at least one foot but not more than sixteen feet, and resulting in a system with no defined channels,

wherein said modules of four-sided shaped assembly are arranged as a four-sided tiling in which four, four-sides meet at each vertex such that all walls of all modules are of the same width and are assembled such that walls of adjacent modules are lined up symmetrically with walls of all other modules, resulting in only 90 degree angles at each vertex of all adjoined four-sided modules so four, four-sided modules at a point make a full 360 degrees,

wherein at least one said module has an access hole in its top for access into said four-sided tiling shaped assembly system after installation underground.

2. A four-sided tessellation assembly system of claim 1 , wherein the modules can be stacked together to create a taller overall module,

wherein one module, known as the top module, has a four-sided-shaped top with downward extending legs and/or walls, and second module, known as the bottom module having a four-sided-shaped bottom with upward extending legs and/or walls,

wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the four-sided top module and the top edge of the side walls of the four-sided bottom module, respectively.

3. A four-sided tessellation assembly system of claim 2 , wherein the joint is comprised of a ball and socket joint, with one module having a ball joint and the other module having a socket joint.

4. A four-sided tessellation assembly system of claim 2 , wherein the joint is a shiplap configuration.

5. A four-sided tessellation assembly system of claim 1 , containing one or more inflow pipes in module tops or walls.

6. A four-sided tessellation assembly system of claim 1 , containing one or more outflow pipes in module bottoms or walls.

7. A four-sided tessellation assembly system of claim 1 , containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.

8. A four-sided tessellation assembly system of claim 1 , in which up to 35% of internal four-sided shaped modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a four-sided shaped top slab larger than the resultant void area of the removed module(s), said four-sided shaped top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.

9. A four-sided tessellation assembly system of claim 1 , where the four-sided top module, four-sided bottom module, four-sided top slab, and side panel are all comprised of concrete reinforced with rebar.

10. A four-sided tessellation assembly system of claim 1 , where the top access hole is covered with an access frame and cover and includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.

11. A four-sided tessellation assembly system of claim 1 , where the top access hole is covered with an access frame and cover to finish surface from the top access hole located underground.

12. A four-sided tessellation assembly system of claim 1 , made water tight using an impervious liner, sealant or other means to prevent leakage.

13. A four-sided tessellation assembly system of claim 1 , wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.

14. A four-sided tessellation assembly system of claim 1 , containing an outlet weir containing one or more weir orifices to control the flow and volume of runoff to the outlet pipe.

15. An assembly system for storing water underground, wherein the assembly system is comprised of a plurality of individual adjoining four-sided modules forming a four-sided tessellation,

wherein each four-sided module is comprised of a four-sided-shaped top, where all sides meet at 90 degree angles, legs extending downward from said four-sided-shaped,

wherein modules having two legs extending vertically from the four-sided-shaped top, and positioned inward from the edges of the four-sided-shaped top,

wherein said legs mirrored to one another, each having a general V shape, where the intersection point of each leg face inward, toward each other, where each side of the V having a two short sides running parallel to one another, at the opposite end of the intersection of the V, and two longer sides running at an angle from the short side and extending inward toward each other where the sides intersect,

wherein said modules of four-sided shaped assembly are arranged as a four-sided tiling in which four, four-sides meet at each vertex such that all edges of all modules are of the same width and are assembled such that edges of adjacent modules are lined up symmetrically with edges of all other modules, resulting in only 90 degree angles at each vertex of all adjoined four-sided modules so four, four-sided modules at a point make a full 360 degrees,

wherein at least one said module has an access hole in its top for access into said four-sided tiling shaped assembly system after installation underground.

16. A four-sided tessellation assembly system of claim 15 , wherein vertically extending side panels are added to the external perimeter of the assembly, said side panels extending from top to bottom of the adjacent modules

wherein the resulting assembly of internal and side panels is defined by having perimeter walls, and internal legs, said legs not in contact with one another within modules or between adjacent modules, spaced out away from all adjacent legs by at least one foot but not more than sixteen feet, and resulting in a system with no defined channels.

17. A four-sided tessellation assembly system of claim 15 , wherein the modules can be stacked together to create a taller overall module,

wherein one module, known as the top module, has a four-sided-shaped top with downward extending legs and/or walls, and second module, known as the bottom module having a four-sided-shaped bottom with upward extending legs and/or walls,

wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the four-sided top module and the top edge of the side walls of the four-sided bottom module, respectively.

18. A four-sided tessellation assembly system of claim 15 , containing one or more inflow pipes in module tops or walls.

19. A four-sided tessellation assembly system of claim 15 , containing one or more outflow pipes in module bottoms or walls.

20. A four-sided tessellation assembly system of claim 15 , containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.

21. A four-sided tessellation assembly system of claim 15 , in which up to 35% of internal four-sided shaped modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a four-sided shaped top slab larger than the resultant void area of the removed module(s), said four-sided shaped top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.

22. A four-sided tessellation assembly system of claim 15 , where the four-sided top module, four-sided bottom module, four-sided top slab, and side panel are all comprised of concrete reinforced with rebar.

23. A four-sided tessellation assembly system of claim 15 , where the top access hole is covered with an access frame and cover and includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.

24. A four-sided tessellation assembly system of claim 15 , where the top access hole is covered with an access frame and cover to finish surface from the top access hole located underground.

25. A four-sided tessellation assembly system of claim 15 , made water tight using an impervious liner, sealant or other means to prevent leakage.

26. A four-sided tessellation assembly system of claim 15 , wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.

27. A four-sided tessellation assembly system of claim 15 , wherein the joint is a ball and socket joint, with one module having a ball joint and the other module having a socket joint.

28. A four-sided tessellation assembly system of claim 15 , wherein the joint is a shiplap configuration.

29. A four-sided tessellation assembly system of claim 15 , containing an outlet weir containing one or more weir orifices to control the flow and volume of runoff to the outlet pipe.

30. An assembly system for storing water underground, wherein the assembly system is comprised of a plurality of individual adjoining modules forming a tessellation,

wherein each module is comprised of a top, a combination of walls and/or legs extending downward from said top depending on their position within the assembly,

wherein modules along the perimeter of the assembly contain one wall equal in length to the top to define the perimeter of the assembly to create an overall enclosed storage system,

wherein, said wall is defined by extending vertically downward from said top, along its edge at a 90 degree angle so that said top and walls intercept one another at their ends,

wherein said modules along the perimeter have one or more legs extending vertically from the top, and positioned inward from the edges of the top, and generally positioned on the side of the top opposite of the one having a wall, said one or more legs having a short side running parallel with the wall and a longer side running at an angle from the short side and extending inward to the center of the top,

wherein modules not along the perimeter of the assembly only having one or more legs extending vertically from the top, and positioned inward from the edges of the top,

wherein said one or more legs having a general V shape,

wherein the resulting assembly of internal and perimeter modules is defined by having perimeter walls, and internal legs, said legs not in contact with one another within modules or between adjacent modules, spaced out away from all adjacent legs by at least one foot but not more than sixteen feet,

wherein said modules of assembly are arranged as a tiling,

wherein at least one said module has an access hole in its top for access into said tiling shaped assembly system after installation underground.

31. A tessellation assembly system of claim 30 , wherein the modules can be stacked together to create a taller overall module,

wherein one module, known as the top module, has a top with downward extending legs and/or walls, and second module, known as the bottom module having a bottom with upward extending legs and/or walls,

wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the module and the top edge of the side walls of the bottom module, respectively.

32. A tessellation assembly system of claim 31 , wherein the joint is comprised of a ball and socket joint, with one module having a ball joint and the other module having a socket joint.

33. A tessellation assembly system of claim 31 , wherein the joint is a shiplap configuration.

34. A tessellation assembly system of claim 30 , containing one or more inflow pipes in module tops or walls.

35. A tessellation assembly system of claim 30 , containing one or more outflow pipes in module bottoms or walls.

36. A tessellation assembly system of claim 30 , containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.

37. A tessellation assembly system of claim 30 , in which up to 50% of internal modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a top slab larger than the resultant void area of the removed module(s), said top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.

38. A tessellation assembly system of claim 30 , where the top module, bottom module, top slab, and side panel are all comprised of concrete reinforced with rebar.

39. A tessellation assembly system of claim 30 , where the top access hole is covered with an access frame and cover and includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.

40. A tessellation assembly system of claim 30 , where the top access hole is covered with an access frame and cover to finish surface from the top access hole located underground.

41. A tessellation assembly system of claim 30 , made water tight using an impervious liner, sealant or other means to prevent leakage.

42. A tessellation assembly system of claim 30 , wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.

43. A tessellation assembly system of claim 30 , containing an outlet weir containing one or more weir orifices to control the flow and volume of runoff to the outlet pipe.

Assignments (12)
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
MERGER Recorded Jan 28, 2025
From: BIO CLEAN ENVIRONMENTAL SERVICES, LLC
To: CONTECH ENGINEERED SOLUTIONS LLC
Reel/Frame 070031/0163 →
ARTICLES OF CONVERSION Recorded Sep 4, 2024
From: BIO CLEAN ENVIRONMENTAL SERVICES, INC.
To: BIO CLEAN ENVIRONMENTAL SERVICES, LLC
Reel/Frame 068836/0331 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2024
From: KENT, ZACHARIHA J.; SCOTT, JOHN
To: BIO CLEAN ENVIRONMENTAL SERVICES, INC.
Reel/Frame 068064/0058 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0437 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0336 →
RELEASE OF ABL SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT REEL 053228/FRAME 0967 Recorded Mar 21, 2022
From: BANK OF AMERICA, N.A.
To: FORTERRA PIPE & PRECAST, LLC; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; FORTERRA CONCRETE PRODUCTS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; FORTERRA PRECAST CONCEPTS, LLC; MODULAR WETLAND SYSTEMS, INC.
Reel/Frame 059718/0621 →
RELEASE OF SECURITY INTEREST Recorded Mar 21, 2022
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: FORTERRA PIPE & PRECAST, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; FORTERRA PRECAST CONCEPTS, LLC; MODULAR WETLAND SYSTEMS, INC.; FORTERRA CONCRETE PRODUCTS, INC.
Reel/Frame 060199/0286 →
SECURITY INTEREST Recorded Mar 18, 2022
From: BIO CLEAN ENVIRONMENTAL SERVICES, INC.
To: WELLS FARGO BANK, N.A., AS AGENT
Reel/Frame 059313/0570 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APP 62905899 WHICH WAS ENTERED IN ERROR AND IS TO BE REMOVED FROM THOSE PATENTS PREVIOUSLY RECORDED ON REEL 053228 FRAME 0967. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST.. Recorded Jul 17, 2020
From: FORTERRA, INC. (A DELAWARE CORPORATION); FORTERRA PIPE & PRECAST, LLC (A DELAWARE LIMITED LIABILITY COMPANY); BIO CLEAN ENVIRONMENTAL SERVICES, INC. (A CALIFORNIA CORPORATION); FORTERRA CONCRETE PRODUCTS, INC. (AN IOWA CORPORATION); MODULAR WETLAND SYSTEMS, INC. (A CALIFORNIA CORPORATION); UNITED STATES PIPE AND FOUNDRY COMPANY, LLC (AN ALABAMA LIMITED LIABILITY COMPANY); FORTERRA PRECAST CONCEPTS, LLC (A DELAWARE LIMITED LIABILITY COMPANY)
To: BANK OF AMERICA, N.A. (A NATIONAL BANKING INSTITUTION)
Reel/Frame 053246/0963 →
SECURITY INTEREST Recorded Jul 16, 2020
From: FORTERRA, INC. (A DELAWARE CORPORATION); FORTERRA PIPE & PRECAST, LLC (A DELAWARE LIMITED LIABILITY COMPANY); BIO CLEAN ENVIRONMENTAL SERVICES, INC. (A CALIFORNIA CORPORATION); FORTERRA CONCRETE PRODUCTS, INC. (AN IOWA CORPORATION); MODULAR WETLAND SYSTEMS, INC. (A CALIFORNIA CORPORATION); UNITED STATES PIPE AND FOUNDRY COMPANY, LLC (AN ALABAMA LIMITED LIABILITY COMPANY); FORTERRA PRECAST CONCEPTS, LLC (A DELAWARE LIMITED LIABILITY COMPANY)
To: BANK OF AMERICA, N.A. (A NATIONAL BANKING INSTITUTION)
Reel/Frame 053228/0967 →
SECURITY AGREEMENT (NOTES) Recorded Jul 16, 2020
From: BIO CLEAN ENVIRONMENTAL SERVICES, INC.; FORTERRA CONCRETE PRODUCTS, INC.; GRIFFIN PIPE PRODUCTS COMPANY, LLC; MODULAR WETLAND SYSTEMS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS NOTES COLLATERAL AGENT
Reel/Frame 053229/0924 →
Cited By (1)
US 12,286,782