IP Library Granted Patent US 10,876,290
Granted Patent B2
US 10,876,290 · App. 16/577,636 · Granted Dec 29, 2020

Felt baffle with snap ends

Inventor: Caleb Lawrence Patterson (Burien, WA)
Assignee: 3FORM, LLC
E04B9/363E04B1/8404E04B9/001E04B9/26E04F13/0801F21S2/005F21S8/06F21V21/005F21V21/008F21V33/00G10K11/16E04B9/006E04B9/366
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Quick Facts
Patent No.
US 10,876,290
App. No.
16/577,636
Granted
Dec 29, 2020
Kind
B2
Abstract

Embodiments described herein are directed to a sound-dampening baffle and lighting apparatus and methods of production therefor. In one embodiment, a sound-dampening baffle and lighting apparatus is provided that includes a structural frame which provides support for a sound-dampening outer layer and a light source. The sound-dampening outer layer is disposed around the structural frame. The sound-dampening baffle and lighting apparatus also includes a light source disposed on the structural frame. The light source is directionally switchable so that light emanating from the light source points upward, downward or both.

Claims (42)

1. A sound-dampening and lighting apparatus, comprising:

a structural frame comprising a top portion, a bottom portion, and side portions;

opposing first and second sound-dampening outer layers comprised of felted thermoplastic polymer resin fibers and disposed on a first side and a second side of the structural frame, respectively;

at least one light source disposed within the structural frame; and

at least one diffuser disposed on the bottom portion of the structural frame and configured to diffuse at least a portion of the light generated by the at least one light source,

wherein the sound-dampening and lighting apparatus comprises a generally rectangular cross-section both in a first direction along a longitudinal axis thereof and in a second direction that is transverse to the first direction.

2. The sound-dampening and lighting apparatus of claim 1 , wherein the opposing first and second sound-dampening outer layers comprise polyethylene terephthalate (PET).

3. The sound-dampening and lighting apparatus of claim 1 , wherein the at least one light source is disposed within the structural frame in between the first side and the second side of the structural frame such that the first and second sound-dampening outer layers surround the at least one light source.

4. The sound-dampening and lighting apparatus of claim 1 , wherein the sound-dampening and lighting apparatus is at least 6 feet long and 12 inches tall, and the sound-dampening outer layers are at least 1/16 inch thick.

5. The sound-dampening and lighting apparatus of claim 1 , further comprising a controller configured to control operation of the at least one light source.

6. The sound-dampening and lighting apparatus of claim 1 , wherein the at least one light source is directionally switchable such that light emanating from the at least one light source points upward, downward, or both.

7. The sound-dampening and lighting apparatus of claim 1 , further comprising at least one end piece disposed on at least one side end of the sound-dampening and lighting apparatus.

8. The sound-dampening and lighting apparatus of claim 7 , wherein the at least one end piece is made of wood, metal, plastic, or a composite thereof.

9. The sound-dampening and lighting apparatus of claim 7 , wherein the at least one end piece is separably attached to the sound-dampening and lighting apparatus.

10. The sound-dampening and lighting apparatus of claim 1 , wherein at least one end of the opposing first and second sound-dampening outer layers extends beyond at least one side portion of the structural frame.

11. The sound-dampening and lighting apparatus of claim 10 , wherein the at least one end of the opposing first and second sound-dampening outer layers is curved.

12. The sound-dampening and lighting apparatus of claim 1 , wherein at least one end of the opposing first and second sound-dampening outer layers covers a portion of at least one side portion of the structural frame.

13. The sound-dampening and lighting apparatus of claim 1 , further comprising a hanging apparatus connected to the structural frame.

14. A light fixture, comprising:

a structural frame that provides support for a sound-dampening outer layer and at least one light source;

the sound-dampening outer layer, which is disposed around a least a portion of the structural frame to form an outermost layer of the light fixture that at least partially covers the structural frame, the sound-dampening outer layer comprising felted thermoplastic polymer resin fibers; and

the at least one light source disposed on the structural frame;

wherein the light fixture is at least 6 feet long and 12 inches tall, and the sound-dampening outer layer is at least 1/16 inch thick.

15. The light fixture of claim 14 , wherein the sound-dampening outer layer comprises felted polyethylene terephthalate (PET) fibers.

16. The light fixture of claim 14 , wherein the light fixture is attached to a ceiling mount via a support line, where a first end of the support line is attached to the ceiling mount and a second end of the support line is attached to a mount on the structural frame.

17. The light fixture of claim 14 , wherein the at least one light source comprises one or more LED light strips, each LED light strip comprising a plurality of LED lights.

18. The light fixture of claim 14 , further comprising a controller configured to control operation of the at least one light source.

19. The light fixture of claim 18 , wherein the controller allows a user to switch directionality of the light provided by the at least one light source.

20. The light fixture of claim 18 , wherein the controller is configured to automatically adjust the at least one light source based on detected sound.

21. The light fixture of claim 18 , wherein the controller is configured to automatically adjust the at least one light source based on detected light.

22. The light fixture of claim 14 , wherein the at least one light source includes a diffuser configured to diffuse at least a portion of the light generated by the at least one light source.

23. A sound-dampening and lighting apparatus comprising:

a structural frame;

opposing first and second sound-dampening outer layers comprised of solid rigid panels of felted thermoplastic polymer resin fibers and disposed on a first side and a second side of the structural frame, respectively, the first and second sound-dampening outer layers being disposed substantially equidistant and parallel to one another; and

at least one light source disposed within the structural frame;

wherein the sound-dampening and lighting apparatus is at least 6 feet long and 12 inches tall, and the sound-dampening outer layers are at least 1/16 inch thick.

24. The sound-dampening and lighting apparatus of claim 23 , wherein the opposing first and second sound-dampening outer layers comprise polyethylene terephthalate (PET).

25. The sound-dampening and lighting apparatus of claim 23 , wherein the sound-dampening baffle and lighting apparatus is designed to dampen sounds between approximately 250 and 4,000 Hz.

26. The sound-dampening and lighting apparatus of claim 23 , wherein the at least one light source includes a diffuser configured to diffuse at least a portion of the light generated by the at least one light source.

27. The sound-dampening and lighting apparatus of claim 23 , wherein a plurality of sound-dampening and lighting apparatuses are linked together via a mechanical and/or electrical linkage.

28. The sound-dampening and lighting apparatus of claim 23 , further comprising at least one separably attached end piece disposed on at least one end of the sound-dampening and lighting apparatus.

29. The sound-dampening and lighting apparatus of claim 23 , wherein the sound-dampening and lighting apparatus is formed in the shape of a rectangular beam.

Assignments (5)
SECURITY INTEREST Recorded Jun 13, 2024
From: 3FORM, LLC
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 067725/0153 →
RELEASE OF SECURITY INTEREST Recorded May 9, 2024
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: 3FORM, LLC
Reel/Frame 067375/0581 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 17, 2022
From: 3FORM, LLC; 3 DAY BLINDS LLC; COMFORTEX CORPORATION; DEFENDER SCREENS INTERNATIONAL LLC; HUNTER DOUGLAS WINDOW DESIGNS, LLC; LEVOLOR, INC.; VISTA PRODUCTS, INC.; HUNTER DOUGLAS INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061958/0711 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME PREVIOUSLY RECORDED AT REEL: 050446 FRAME: 0567. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Nov 9, 2020
From: PATTERSON, CALEB LAWRENCE
To: 3FORM, LLC
Reel/Frame 054363/0218 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2019
From: PATTERSON, CALEB LAWRENCE
To: 3FORM, LLC
Reel/Frame 050446/0567 →