IP Library Granted Patent US 11,041,262
Granted Patent B2
US 11,041,262 · App. 16/577,697 · Granted Jun 22, 2021

Shoe having knit wingtip upper

Inventors: Jack Boys (Greenland, NH); Ann Bono (Greenland, NH); Aubert Shepherd (Greenland, NH); Mattias Verfl (Greenland, NH)
Assignee: COLE HAAN LLC
D04B1/24A43B1/04A43B23/0205A43B23/0245A43B23/042D04B1/104D04B1/22D10B2401/041D10B2403/032D10B2501/043
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Quick Facts
Patent No.
US 11,041,262
App. No.
16/577,697
Granted
Jun 22, 2021
Kind
B2
Abstract

A shoe includes a knit upper and a sole secured to the knit upper. The knit upper has a first area of a jersey stitch knit and a second area of a pointelle stitch knit, a boundary line between the first and second areas, and a line of broguing adjacent the boundary line.

Claims (41)

1. A method of manufacturing an article of footwear having a knit upper and a sole, the method comprising:

knitting with a knitting machine to form a knitted element of the knit upper such that the knitted element is of a unitary one-piece construction comprising a knitted upper heel region, a knitted upper lateral midfoot region, a knitted upper medial midfoot region, a knitted upper metatarsal region including an upper lateral metatarsal region and an upper medial metatarsal region, a knitted upper lateral ball region, a knitted upper medial ball region, a knitted upper toe region, a knitted upper lateral side region including the knitted upper lateral midfoot region, the knitted upper lateral metatarsal region, and the knitted upper lateral ball region, a knitted upper medial side region including the knitted upper medial midfoot region, the knitted upper medial metatarsal region, and the knitted upper medial ball region, a first area of a jersey stitch knit being at least in the knitted upper toe region, and a second area of a pointelle stitch knit being at least in the knitted upper lateral and medial metatarsal regions, the first area having a rear boundary, the second area having a forward boundary, the rear boundary of the first area and the forward boundary of the second area being coincident and coextensive with each other and defining a boundary line between the first and second areas, and a line of broguing adjacent the boundary line; and

attaching the sole to the knit upper;

the knitted upper toe region being seamlessly knitted with the knitted upper medial and lateral ball regions during the knitting step,

the knitted upper medial and lateral ball regions being seamlessly knitted with the knitted upper metatarsal region during the knitting step,

the knitted upper metatarsal region being seamlessly knitted with the knitted upper lateral and medial midfoot regions during the knitting step, and

the first and second areas being knitted during the knitting step.

2. A method as set forth in claim 1 , further comprising

a medial boundary line and a lateral boundary line of the boundary line being formed during the knitting step; and

a medial line of broguing and a lateral line of broguing of the line of broguing being formed during the knitting step;

the medial line of broguing being adjacent the medial boundary line, the lateral line of broguing being adjacent the lateral boundary line, the medial line of broguing comprising a curved line of holes, and the lateral line of broguing comprising a curved line of holes.

3. A method as set forth in claim 1 , wherein the knit upper is knitted during the knitting step with at least first and second yarns, the first yarn being of a hot melt yarn, the second yarn being of a yarn other than a hot melt yarn.

4. A method as set forth in claim 3 , further comprising:

placing the knit upper around a last;

applying heat to the knit upper while the knit upper is around the last to cause the hot melt yarn to affix to the second yarn.

5. A method as set forth in claim 1 , wherein

the knitted element further includes a knitted lateral eyestay area and a knitted medial eyestay area, each knitted during the knitting step;

the knitted upper lateral midfoot region includes a knitted lateral midfoot area knitted during the knitting step;

the knitted upper medial midfoot region includes a knitted medial midfoot area knitted during the knitting step; and

the knitted element includes additional lines of broguing between the lateral midfoot area and the lateral eyestay area and between the medial midfoot area and the medial eyestay area, the additional lines of broguing being formed during the knitting step.

6. A method as set forth in claim 1 , wherein

the knitted upper lateral midfoot region includes a knitted lateral midfoot area knitted during the knitting step;

the knitted upper medial midfoot region includes a knitted medial midfoot area knitted during the knitting step; and

the knitted element includes additional lines of broguing between the lateral midfoot area and the second area and between the medial midfoot area and the second area, the additional lines of broguing being formed during the knitting step.

7. A shoe comprising:

a knit upper;

a sole secured to the knit upper;

the knit upper having a knitted element, the knitted element being formed of a unitary one-piece construction during a knitting process on a knitting machine, the knitted element comprising a knitted upper lateral midfoot region, a knitted upper medial midfoot region, a knitted upper metatarsal region, a knitted upper lateral ball region, a knitted upper medial ball region, a knitted upper toe region and a line of broguing;

the knitted upper metatarsal region including a knitted upper lateral metatarsal region and a knitted upper medial metatarsal region,

the knitted element having a knitted upper lateral side region and a knitted upper medial side region, the knitted upper lateral side region including the knitted upper lateral midfoot region, the knitted upper lateral metatarsal region, and the knitted upper lateral ball region, the knitted upper medial side region including the knitted upper medial midfoot region, the knitted upper medial metatarsal region, and the knitted upper medial ball region,

the knitted element comprising a first area of a jersey stitch knit and a second area of a pointelle stitch knit, the first area being at least in the knitted upper toe region, the second area being at least in the knitted upper lateral and medial metatarsal regions, the first area having a rear boundary, the second area having a forward boundary, the rear boundary of the first area and the forward boundary of the second area being coincident and coextensive with each other and defining a boundary line between the first and second areas, the boundary line being adjacent the line of broguing; and

the knitted upper toe region being seamlessly knitted with the knitted upper medial and lateral ball regions during the knitting process,

the knitted upper medial and lateral ball regions being seamlessly knitted with the knitted upper metatarsal region during the knitting process,

the knitted upper metatarsal region being seamlessly knitted with the knitted upper lateral and medial midfoot regions during the knitting process, and

the first and second areas being knitted during the knitting process.

8. A shoe as set forth in claim 7 , wherein the boundary line comprises a medial boundary line and a lateral boundary line, and wherein the line of broguing includes a medial line of broguing and a lateral line of broguing, the medial line of broguing being adjacent the medial boundary line, the lateral line of broguing being adjacent the lateral boundary line, the medial line of broguing comprising a curved line of holes, and the lateral line of broguing comprising a curved line of holes.

9. A shoe as set forth in claim 7 , wherein the knit upper is knitted during the knitting process with at least first and second yarns, the first yarn being of a hot melt yarn, the second yarn being of a yarn other than a hot melt yarn.

10. A shoe set forth in claim 9 , further comprising the hot melt yarn being affixed to the second yarn by heat applied to the knit upper while the knit upper is positioned around a last.

11. A shoe as set forth in claim 7 , wherein the knitted element further includes a knitted lateral eyestay area and a knitted medial eyestay area, the knitted upper lateral midfoot region including a knitted lateral midfoot area, the knitted upper medial midfoot region including a knitted medial midfoot area, and wherein broguing holes forming additional lines of broguing are between the lateral midfoot area and the lateral eyestay area and between the medial midfoot area and the medial eyestay area, wherein the knitted element is knitted with the broguing holes during the knitting process.

12. A shoe as set forth in claim 7 , wherein the knitted upper lateral midfoot region includes a knitted lateral midfoot area and the knitted upper medial midfoot region includes a knitted medial midfoot area, and wherein broguing holes forming additional lines of broguing are between the lateral midfoot area and the second area and between the medial midfoot area and the second area, wherein the knitted element is knitted with the broguing holes during the knitting process.

13. A shoe as set forth in claim 7 , wherein the knitted element further includes a knitted upper heel region formed during the knitting process.

Assignments (5)
SECURITY INTEREST Recorded Aug 15, 2023
From: COLE HAAN LLC
To: ACQUIOM AGENCY SERVICES LLC, AS COLLATERAL AGENT
Reel/Frame 064599/0077 →
RELEASE OF SECURITY INTEREST Recorded Aug 15, 2023
From: ALTER DOMUS (US) LLC, AS COLLATERAL AGENT
To: COLE HAAN LLC
Reel/Frame 064599/0780 →
SECURITY AGREEMENT Recorded Sep 14, 2020
From: COLE HAAN LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 053770/0204 →
PATENT SECURITY AGREEMENT Recorded Jul 1, 2020
From: COLE HAAN LLC
To: ALTER DOMUS (US) LLC, AS COLLATERAL AGENT
Reel/Frame 053100/0028 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2019
From: BOYS, JACK; BONO, ANN; VERFL, MATTIAS; SHEPHERD, AUBERT
To: COLE HAAN LLC
Reel/Frame 050476/0341 →