IP Library Granted Patent US 11,091,215
Granted Patent B2
US 11,091,215 · App. 16/580,621 · Granted Aug 17, 2021

Infinite adjust seat post with pressure relief valve

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Quick Facts
Patent No.
US 11,091,215
App. No.
16/580,621
Granted
Aug 17, 2021
Kind
B2
Abstract

An assembly for enabling continuous seat post function during extreme conditions is described and includes: a first valve at least partially, slidably disposed within a stationary piston and for controlling a first fluid pathway there through, wherein the first fluid pathway runs from a first portion and to a second portion of the oil chamber, wherein the stationary piston separates the oil chamber into the first portion and the second portion; and a second valve at least partially disposed within the stationary piston and disposed in series with the first valve and having a second fluid pathway disposed through the first valve and the second valve, being in parallel with the first fluid pathway, running from the first portion to the second portion of the oil chamber, and providing a bypass for oil to flow from the first portion to the second portion when the first fluid pathway is closed.

Claims (53)

1. An adjustable seat post comprising:

an upper post;

a lower post, wherein said upper post and said lower post are telescopically disposed with respect to each other;

a piston coupled to said lower post;

a first valve at least partially disposed within said piston, said first valve controlling a first fluid pathway through said piston, wherein said first fluid pathway extends between a first portion of a fluid chamber and a second portion of said fluid chamber, said first portion of said fluid chamber and said second portion of said fluid chamber separated by said piston;

an internal floating piston disposed within said seat post, said internal floating piston disposed between said second portion of said fluid chamber and a gas chamber such that said internal floating piston separates said gas chamber from said second portion of said fluid chamber;

a second valve at least partially disposed within said piston, said second valve providing a second fluid pathway through said piston, wherein said second fluid pathway extends between said first portion of said fluid chamber and said second portion of said fluid chamber and provides a bypass for fluid to flow between said first portion of said fluid chamber and said second portion of said fluid chamber when at least a portion of said first fluid pathway is closed; and

an actuation assembly disposed external to said seat post, said actuation assembly coupled to said lower post.

2. The adjustable seat post of claim 1 , wherein said first valve comprises:

a wall comprising at least one slider, said at least one slider configured for sliding within said piston; and

at least one seal extending from said wall, said at least one seal is disposed against an inner surface of said piston to prevent fluid from flowing between said at least one seal and said inner surface of said piston.

3. The adjustable seat post of claim 1 , wherein said first valve comprises:

a spool valve.

4. The adjustable seat post of claim 1 , wherein said second valve comprises:

a pressure relief valve.

5. The adjustable seat post of claim 1 , wherein said second valve comprises:

a spring;

a ball coupled to said spring; and

an annular wall surrounding at least a portion of said ball, said second valve having a first position in which said ball has not sufficiently compressed said spring, and said second fluid pathway is closed, said second valve having a second position in which said ball has sufficiently compressed said spring, and said second fluid pathway is open.

6. The adjustable seat post of claim 1 , further comprising:

a piston rod having a first end and a second end, said first end of said piston rod coupled to said piston; and

said actuation assembly coupled to said second end of said piston rod, said actuation assembly having first position in which said first end of said piston rod is pushed against said first valve causing said first valve to slide within said piston.

7. The adjustable seat post of claim 1 , further comprising:

an anti-rotation pin disposed between said upper post and said lower post, said anti-rotation pin maintaining an alignment between said upper post and said lower post such that said upper post and said lower post do not rotate with respect to each other.

8. The infinite adjust seat post of claim 1 , wherein said actuation assembly is actuated by a mechanical lever.

9. The infinite adjust seat post of claim 1 , wherein said actuation assembly is actuated remotely.

10. An infinite adjust seat post comprising:

an upper post;

a lower post, said upper post telescopically engaging said lower post;

a main piston coupled to said lower post, said main piston comprising:

a first fluid pathway having first fluid port and a second fluid port;

a fluid chamber enclosed within at least a first portion of said lower post, said main piston separating said fluid chamber into a first portion and a second portion;

a gas chamber enclosed within at least a second portion of said lower post;

an internal floating piston disposed between said fluid chamber and said gas chamber such that said internal floating piston separates said fluid chamber from said gas chamber;

a spool valve slidably disposed at least partially within said main piston;

a pressure relief valve disposed at least partially within said main piston, wherein said pressure relief valve comprises a second fluid pathway through said main piston; and

an actuation assembly disposed external to said seat post, said actuation assembly coupled to said lower post.

11. The infinite adjust seat post of claim 10 , wherein said spool valve comprises:

a wall comprising at least one slider, said at least one slider configured for sliding within said main piston; and

at least one seal extending from said wall, said at least one seal is disposed against an inner surface of said main piston to prevent fluid from flowing between said at least one seal and said inner surface of said main piston.

12. The infinite adjust seat post of claim 10 , wherein said pressure relief valve comprises:

a spring;

a ball coupled to said spring; and

an annular wall surrounding at least a portion of said ball, said pressure relief valve having a first position in which said ball has not sufficiently compressed said spring, and said second fluid pathway is closed, said pressure relief valve having a second position in which said ball has sufficiently compressed said spring, and said second fluid pathway is open.

13. The infinite adjust seat post of claim 10 , further comprising:

an anti-rotation pin disposed between said upper post and said lower post, said anti-rotation pin maintaining an alignment between said upper post and said lower post such that said upper post and said lower post do not rotate with respect to each other.

14. The infinite adjust seat post of claim 10 , wherein said first fluid pathway extends between said first portion of said fluid chamber and said second portion of said fluid chamber.

15. The infinite adjust seat post of claim 10 , wherein said second fluid pathway extends between said first portion of said fluid chamber and said second portion of said fluid chamber.

16. The infinite adjust seat post of claim 10 , further comprising:

a piston rod having a first end and a second end, said first end of said piston rod coupled to said main piston; and

said actuation assembly coupled to said second end of said piston rod, said actuation assembly having first position in which said first end of said piston rod is pushed against said spool valve causing said spool valve to slide within said main piston.

17. The infinite adjust seat post of claim 16 , wherein said actuation assembly is actuated by a mechanical lever.

18. The infinite adjust seat post of claim 16 , wherein said actuation assembly is actuated remotely.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059588/0805 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2020
From: MADAU, BARNA; DOCTER, JEREMIAH
To: FOX FACTORY, INC.
Reel/Frame 054381/0309 →
PATENT SECURITY AGREEMENT Recorded Mar 13, 2020
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052163/0728 →