Gas lift compressor system and method for supplying compressed gas to multiple wells
A high pressure gas lift compressor system and method of using the system for supplying compressed gas to multiple wells are provided. The system includes a compressor having multiple compressor cylinders. Each cylinder has its own gas inlet line and dedicated gas outlet line that supplies compressed gas from that cylinder directly to a wellbore to provide artificial gas lift. Each cylinder also has its own control valve upstream of the cylinder to control the suction pressure to the cylinder. A desired gas flow rate to each well may be input, and the control valve is adjusted accordingly to achieve the flow rate. By inputting a flow rate for each separate cylinder, the flow rate to each well may be independently controlled.
1. A gas compressor system comprising:
a compressor comprising a plurality of compressor cylinders and a compressor engine operably coupled to each of the compressor cylinders and configured to simultaneously drive all of the compressor cylinders in the plurality of compressor cylinders, wherein each compressor cylinder has a gas inlet line and a gas outlet line,
a plurality of control valves each corresponding to a respective compressor cylinder, wherein each respective control valve is positioned on one respective gas inlet line upstream of one respective compressor cylinder,
wherein each control valve is configured to independently control the suction pressure to each respective compressor cylinder and thereby to independently control a gas flow rate through each respective gas outlet line without varying the speed of the compressor engine,
a plurality of flow meters each corresponding to a respective one of the plurality of control valves, wherein each flow meter is configured to measure the gas flow rate through one of the gas outlet lines, and
a plurality of controllers each corresponding to a respective one of the plurality of control valves, wherein each controller is configured to receive gas flow rate value signals from one respective flow meter and, in response, to send control signals that actuate the control valve corresponding to the respective flow meter to control the suction pressure to the respective compressor cylinder that the control valve is positioned upstream of.
2. The gas compressor system of claim 1 , further comprising a plurality of coolers each corresponding to a respective compressor cylinder, wherein each respective cooler is configured to cool gas compressed by the compressor cylinder.
3. The gas compressor system of claim 1 , further comprising a plurality of scrubbers each corresponding to a respective compressor cylinder, wherein each respective scrubber is configured to remove liquid droplets from a gas stream upstream of the compressor cylinder.
4. A portable skid-mounted gas compressor system comprising:
a skid unit frame,
a compressor mounted on the skid unit frame, wherein the compressor comprises a plurality of compressor cylinders and a compressor engine operably coupled to each of the compressor cylinders and configured to simultaneously drive all of the compressor cylinders in the plurality of compressor cylinders, wherein each compressor cylinder has a gas inlet line and a gas outlet line,
a plurality of control valves each corresponding to a respective compressor cylinder, wherein each respective control valve is positioned on one respective gas inlet line upstream of one respective compressor cylinder,
wherein each control valve is configured to independently control the suction pressure to each respective compressor cylinder and thereby to independently control a gas flow rate through each respective gas outlet line without varying the speed of the compressor engine,
a plurality of flow meters each corresponding to a respective one of the plurality of control valves, wherein each flow meter is configured to measure the gas flow rate through one of the gas outlet lines,
a plurality of controllers each corresponding to a respective one of the plurality of control valves, wherein each controller is configured to receive gas flow rate value signals from one respective flow meter and, in response, to send control signals that actuate the control valve corresponding to the respective flow meter to control the suction pressure to the respective compressor cylinder that the control valve is positioned upstream of.
5. The gas compressor system of claim 4 , further comprising a plurality of coolers each mounted on the skid unit frame, wherein each cooler corresponds to a respective compressor cylinder, wherein each respective cooler is configured to cool gas compressed by the compressor cylinder.
6. The gas compressor system of claim 4 , further comprising a plurality of scrubbers each mounted on the skid unit frame, wherein each scrubber corresponds to a respective compressor cylinder, wherein each respective scrubber is configured to remove liquid droplets from a gas stream upstream of the compressor cylinder.