IP Library Patent Application 16590781
Patent Application
App. No. 16/590,781

METHODS OF PRELITHIATING SILICON-CONTAINING ELECTRODES

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Patent No.
US None
App. No.
16/590,781
Abstract

Methods for prelithiating a silicon-containing electrode or electrodes, for example in the form of an electrode roll, are described herein. A method of prelithiating a silicon-containing electrode can include electrically connecting the silicon-containing electrode to a negative terminal of an electrical power source and immersing the silicon-containing electrode in a lithium salt solution. A lithium source can be connected to a positive terminal of the electrical power source and also immersed in the lithium salt solution. A current can be applied to the silicon-containing electrode to thereby intercalate the silicon-containing electrode with lithium. The silicon-containing electrode may comprise a current collector and may subsequently be used as an anode in a lithium-ion electrochemical cell.

Claims (26)

1 . A method of prelithiating a silicon-containing electrode, the method comprising:

electrically connecting the silicon-containing electrode to a negative terminal of an electrical power source;

immersing the silicon-containing electrode in a lithium salt solution;

wherein a lithium source is immersed in the lithium salt solution such that it does not directly contact the silicon-containing electrode and the lithium source is electrically connected to a positive terminal of the electrical power source; and

applying a current from the electrical power source to the silicon-containing electrode for a duration until a desired level of lithium intercalation of the silicon-containing electrode is achieved.

2 . The method of claim 1 , wherein the silicon-containing electrode comprises a film comprising silicon and a carbon phase that holds the film together.

3 . The method of claim 2 , wherein the silicon-containing electrode further comprises silicon particles distributed within the carbon phase.

4 . The method of claim 2 , wherein the silicon-containing electrode further comprises a current collector, the film being in electrical communication with the current collector.

5 . The method of claim 4 , wherein the silicon-containing electrode is a rolled-type electrode.

6 . The method of claim 5 , wherein the silicon-containing electrode comprises and anode.

7 . The method of claim 1 , wherein applying the current from the electrical power source to the silicon-containing electrode results in a current density in the silicon-containing electrode of from about 0.05 mA/cm 2 to about 0.5 mA/cm 2 .

8 . The method of claim 1 , wherein the lithium source comprises lithium metal.

9 . The method of claim 8 , wherein the lithium source comprises lithium metal foil.

10 . The method of claim 1 , wherein the lithium salt solution comprises an organic lithium salt solution.

11 . The method of claim 10 , wherein the lithium salt solution comprises Li trans-trans-muconate (ttMA).

12 . The method of claim 1 , wherein the method is carried out at room temperature.

13 . The method of claim 1 , wherein the method is carried out in an ambient atmosphere.

14 . The method of claim 2 , further comprising brushing the film and exposing the film to blowing air prior to immersing the silicon-containing electrode in the lithium salt solution.

15 . The method of claim 1 , further comprising subjecting the silicon-containing electrode to a post treatment process, wherein the post treatment process comprises rinsing the silicon-containing electrode with water and drying the rinsed silicon-containing electrode.

16 . The method of claim 1 , wherein substantially no lithium metal is plated or deposited on the silicon-containing electrode.

17 . The method of claim 1 , wherein the prelithiated silicon-containing electrode is used as a component in a lithium-ion electrochemical cell.

18 . The method of claim 1 , wherein the silicon-containing electrode is a Si-dominant electrode.

19 . The energy storage device of claim 1 , wherein the silicon-containing electrode comprises a self-supporting composite material film.

20 . The energy storage device of claim 19 , wherein the composite material film comprises:

greater than 0% and less than about 90% by weight of silicon particles, and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase that holds the composite material film together such that the silicon particles are distributed throughout the composite material film.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2020
From: TENG, SHIANG JEN; LEE, DAVID J.
To: ENEVATE CORPORATION
Reel/Frame 052773/0981 →