IP Library Granted Patent US 11,028,749
Granted Patent B2
US 11,028,749 · App. 16/592,215 · Granted Jun 8, 2021

Hydrogen reductant for catalytic pollution abatement

Inventors: Shiang Sung (New York, NY); Saeed Alerasool (Princeton, NJ)
Assignee: BASF CORPORATION
F01N3/206B01D53/944B01D53/9422C01B3/0031C01B3/047C25B1/04B01D2255/909
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Quick Facts
Patent No.
US 11,028,749
App. No.
16/592,215
Granted
Jun 8, 2021
Kind
B2
Abstract

Systems for abatement of pollutants in an exhaust gas stream of an internal combustion engine including a hydrogen injection article configured to introduce hydrogen upstream of a catalytic article are effective for the abatement of carbon monoxide and/or hydrocarbons and/or nitrogen oxides. The introduction of hydrogen may be intermittent and/or during a cold-start period.

Claims (25)

1. A system for abatement of pollutants in an exhaust gas stream of an internal combustion engine, the system comprising:

a catalytic article downstream of and in fluid communication with the internal combustion engine;

a hydrogen generation system comprising an ammonia decomposition article configured to generate hydrogen, the ammonia decomposition article comprising an ammonia/organic solvent reservoir or an ammonia storage tank, and a catalytic reactor configured to collect hydrogen from ammonia;

a hydrogen injection article in fluid communication with the catalytic article and with the exhaust gas stream of the internal combustion engine and configured to introduce hydrogen into the exhaust gas stream upstream of the catalytic article; and

optionally, a hydrogen storage article.

2. The system of claim 1 , wherein the hydrogen injection article is configured to introduce hydrogen intermittently on-demand.

3. The system of claim 1 , wherein the hydrogen injection article is configured to introduce hydrogen from the hydrogen storage article.

4. The system of claim 1 , wherein the hydrogen injection article comprises a valve configured to prevent the exhaust gas stream from entering the hydrogen storage article.

5. The system of claim 1 , wherein the hydrogen injection article is configured to introduce hydrogen during a cold-start period.

6. The system of claim 1 , wherein the hydrogen injection article is configured to introduce hydrogen when the exhaust gas stream entering the catalytic article is at a temperature of from about 0° C. to about 180° C.

7. The system of claim 1 , wherein the system is effective for the abatement of one or more pollutants in an exhaust gas stream, the pollutants selected from the group consisting of CO, HC, NO, and combinations thereof.

8. The system of claim 1 , wherein the catalytic article comprises a diesel oxidation catalyst (DOC) composition or a lean NO x trap catalyst composition.

9. The system of claim 1 , wherein the system is integrated with a vehicle electronic management system.

10. A vehicle comprising the system of claim 1 .

11. A method for abatement of pollutants in an exhaust gas stream of an internal combustion engine, the method comprising:

isolating ammonia from an ammonia/organic solvent solution or releasing ammonia from an ammonia storage tank;

decomposing ammonia in a catalytic reactor to provide hydrogen;

collecting the hydrogen;

storing the hydrogen; and

introducing stored hydrogen via a hydrogen injection article into the exhaust gas stream downstream from the internal combustion engine and upstream of a catalytic article.

12. The method of claim 11 , comprising intermittently introducing the stored hydrogen, optionally upon instruction from a vehicle electronic management system.

13. The method of claim 11 , comprising introducing stored hydrogen during a cold-start period wherein the exhaust gas stream entering the catalytic article is at a temperature from about 0° C. to about 200° C.

14. The method of claim 11 , wherein the method is effective in providing an increase in % conversion of one or more of CO, HC and NO relative to the % conversion in the absence of injection or release of stored hydrogen, wherein the increase in % conversion is ≥5%, ≥10%, ≥15%, ≥20%, ≥25%, ≥30%, ≥35%, ≥40%, ≥45%, ≥50%, ≥55% or ≥60%.

15. The method of claim 11 , wherein the catalytic article comprises a diesel oxidation catalyst (DOC) composition and/or a lean NO x trap catalyst composition.

16. The method of claim 11 , wherein the collecting, storing, isolating, releasing, decomposing, and introducing functions are performed via a vehicle on-board integrated system comprising articles configured for each function.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 8, 2024
From: BASF CORPORATION
To: BASF MOBILE EMISSIONS CATALYSTS LLC
Reel/Frame 068518/0394 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2021
From: SUNG, SHIANG; ALERASOOL, SAEED
To: BASF CORPORATION
Reel/Frame 055712/0980 →
Continuity (3)
Continuation PCTIB2018052300 · Apr 3, 2018
Provisional Application 62481237 · Apr 4, 2017
Related Publication 20200032688A1 · Jan 30, 2020