IP Library Granted Patent US 11,466,577
Granted Patent B2
US 11,466,577 · App. 16/592,884 · Granted Oct 11, 2022

CMC vane mate face flange

Inventors: Jon E. Sobanski (Glastonbury, CT); Howard J. Liles (Newington, CT); Bryan H. Farrar (West Hartford, CT); Cheng Gao (Chula Vista, CA)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
F01D5/284F01D9/04F05D2300/6033
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Quick Facts
Patent No.
US 11,466,577
App. No.
16/592,884
Granted
Oct 11, 2022
Kind
B2
Abstract

A vane arc segment includes a continuous airfoil piece that defines first and second platforms and an airfoil section that extends between the first and second platforms. The airfoil section has a pressure side and a suction side. The first platform defines axially-sloped suction and pressure side circumferential mate faces, first and second axial sides, a gaspath side, a non-gaspath side, and a flange that projects from the non-gaspath side. The flange extends along at least a portion the axially-sloped suction side circumferential mate face.

Claims (32)

1. A vane arc segment comprising:

a continuous airfoil piece for arrangement in a gas turbine engine about a central engine axis, the continuous airfoil piece defining first and second platforms and an airfoil section extending between the first and second platforms,

the airfoil section having a pressure side and a suction side,

the first platform defining axially-sloped suction and pressure side circumferential mate faces, first and second axial sides, a gaspath side, a non-gaspath side, and a flange projecting from the non-gaspath side, the axially-sloped suction and pressure side circumferential mate faces lying in planes, the planes forming an angle of at least 45° relative to the central engine axis,

the flange extending along at least a portion of the axially-sloped suction side circumferential mate face, and the flange being flush with the axially-sloped suction side circumferential mate face.

2. The vane arc segment as recited in claim 1 , wherein the airfoil piece is formed of a ceramic matrix composite.

3. The vane arc segment as recited in claim 2 , wherein the ceramic matrix composite has a plurality of fiber plies that are continuous through the flange and first platform, the airfoil section, and the second platform.

4. The vane arc segment as recited in claim 3 , wherein the flange bears radial, tangential, and axial aerodynamic load transmissions of the airfoil piece.

5. The vane arc segment as recited in claim 1 , wherein the flange is coextensive with the axially-sloped suction side circumferential mate face.

6. The vane arc segment as recited in claim 1 , wherein the flange includes a radial face that has a curved profile.

7. The vane arc segment as recited in claim 6 , wherein the curved profile is a cylindrical surface segment.

8. The vane arc segment as recited in claim 1 , wherein the flange is a sole flange on the non-gaspath side.

9. The vane arc segment as recited in claim 1 , wherein the flange is a sole flange on the non-gaspath side that bears radial, tangential, and axial aerodynamic load transmissions of the airfoil piece.

10. The vane arc segment as recited in claim 9 , wherein the flange is elongated in a length direction along the axially-sloped suction side circumferential mate face, and the length direction is substantially perpendicular to a total aerodynamic load vector of the airfoil piece.

11. The vane arc segment as recited in claim 10 , wherein the airfoil piece is formed of a ceramic matrix composite.

12. A vane arc segment comprising:

a continuous airfoil piece for arrangement in a gas turbine engine about a central engine axis, the continuous airfoil piece defining first and second platforms and an airfoil section extending between the first and second platforms,

the airfoil section having a pressure side and a suction side,

the first platform defining axially-sloped suction and pressure side circumferential mate faces, first and second axial sides, a gaspath side, a non-gaspath side, and a flange projecting from the non-gaspath side,

the flange having faces that bear radial, tangential, and axial aerodynamic load transmissions of the airfoil piece, wherein one of the faces of the flange is a radial face, and the radial face has a curved profile that is a cylindrical surface segment of a reference cylinder having a main axis that is co-linear with the central engine axis.

13. The vane arc segment as recited in claim 12 , wherein the flange is elongated along a flange axis, and the flange axis is substantially perpendicular to a total aerodynamic load vector of the airfoil piece.

14. The vane arc segment as recited in claim 12 , wherein the airfoil piece is formed of a ceramic matrix composite that has a plurality of fiber plies that are continuous through the flange and first platform, the airfoil section, and the second platform.

15. The vane arc segment as recited in claim 12 , wherein the axially-sloped suction and pressure side circumferential mate faces form an angle of at least 45° relative to an axial direction of the vane arc segment.

16. The vane arc segment as recited in claim 12 , wherein the flange is coextensive with the axially-sloped suction side circumferential mate face, and the flange is flush with the axially-sloped suction side circumferential mate face.

17. A vane arc segment comprising:

an airfoil piece defining first and second platforms and an airfoil section extending between the first and second platforms,

the airfoil section having a pressure side and a suction side,

the first platform defining suction and pressure side circumferential mate faces, first and second axial sides, a gaspath side, a non-gaspath side, and a flange projecting from the non-gaspath side, the flange being a sole flange on the non-gaspath side, the flange having one or more faces that bear aerodynamic load transmissions of the airfoil piece, the flange being elongated along a flange axis, and the flange axis being substantially perpendicular to a total aerodynamic load vector of the airfoil piece, and

the airfoil piece being formed of a ceramic matrix composite having a plurality of fiber plies that are continuous through the flange and first platform, the airfoil section, and the second platform.

18. The vane arc segment as recited in claim 17 , wherein the ceramic matrix composite contains a SiC matrix and SiC fibers.

19. The vane arc segment as recited in claim 18 , wherein one of the faces of the flange is a radial face, the radial face has a curved profile, and the curved profile is a cylindrical surface segment.

20. The vane arc segment as recited in claim 19 , wherein the suction and pressure side circumferential mate faces are axially-sloped and form an angle of at least 45° relative to an axial direction of the vane arc segment, the flange is coextensive with the suction side circumferential mate face, and the flange is flush with the axially-sloped suction side circumferential mate face.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2019
From: SOBANSKI, JON E.; LILES, HOWARD J.; FARRAR, BRYAN H.; GAO, CHENG
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 050654/0013 →