IP Library Granted Patent US 11,137,772
Granted Patent B2
US 11,137,772 · App. 16/594,168 · Granted Oct 5, 2021

Mobile robot with conveyor system

Inventor: Daniel Theobald (Somerville, MA)
Assignee: VECNA ROBOTICS, INC.
G05D1/0282B25J5/00B25J9/0093B65G41/006B65G41/008B65G47/52B65G47/61G05D1/0088G05D1/0268G05D2201/0216Y10S901/01
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Quick Facts
Patent No.
US 11,137,772
App. No.
16/594,168
Granted
Oct 5, 2021
Kind
B2
Abstract

A mobile robot is provided for use in an operating environment. The mobile robot may include a mobile robot base, a conveyor system and a drive system. The conveyor system may be supported by the mobile robot base. The conveyor system may include a conveyor belt configured to receive an item with the mobile robot and/or provide the item from the mobile robot. The conveyor system may be configured to support the item during movement of the mobile robot within the operating environment. The drive system may be arranged with the mobile robot base. The drive system may be configured to move the mobile robot within the operating environment and position the conveyor system such that the conveyor belt is operable to receive the item with the mobile robot and/or provide the item from the mobile robot.

Claims (44)

1. A system comprising:

a first conveyor belt system;

a second conveyor belt system configured on an autonomous mobile robot, the autonomous mobile robot having wheels and being operative to be moved to a position proximate to a destination point in a facility proximate to the first conveyor belt system for accepting items from the first conveyor belt system onto the second conveyor belt system; and

a controller in communication with one or more of the first conveyor belt system and the second conveyer belt system configured on the autonomous mobile robot, wherein the controller is configured to perform operations comprising:

(1) identifying a particular item;

(2) identifying at least a drop-off location from a plurality of additional locations; and

(3) in preparation for delivering the particular item to the drop-off location, moving the second conveyor belt system via the autonomous mobile robot to the position proximate to the first conveyor belt system as the particular item is approaching the destination point of the first conveyor belt system.

2. The system as defined in claim 1 , further comprising the controller being configured to autonomously activate the second conveyor belt system at the drop-off location to safely unload the particular item from the second conveyor belt system.

3. The system as defined in claim 1 , wherein a height of the second conveyor belt system is adjustable to vertically line up with at least the first conveyor belt system, wherein the controller is further configured to perform operations comprising:

autonomously adjusting the height of the second conveyor belt system to match a height of the first conveyor belt system to enable safe transfer of the particular item from the first conveyor belt system to the second conveyor belt system.

4. The system as defined in claim 1 , wherein the second conveyor belt system accommodates at least two items at a time, wherein the controller is configured to perform operations comprising:

positioning the second conveyor belt system to accept a second item after it already has a first item thereon; and

moving the autonomous mobile robot to a first location to unload one item from the second conveyor belt system and thereafter moving the autonomous mobile robot to a second location to unload the second item from the second conveyor belt system.

5. The system of claim 1 , wherein the controller is further configured to perform operations comprising:

transferring the particular item from the first conveyor belt system to the second conveyor belt system by advancing the first conveyor belt system as well as the second conveyor belt system at particular speeds and distances to enable the particular item to be safely transferred from the first conveyor belt system to the second conveyor belt system.

6. A method comprising:

receiving and transporting items on a first conveyor belt system from an entry point in a facility to at least a destination point in the facility;

identifying, via a controller, a particular item;

identifying, via the controller, a drop-off location within the facility to which an autonomous mobile robot is to transport the particular item;

moving a second conveyor belt system via the autonomous mobile robot to a position proximate to the first conveyor belt system as the particular item is approaching a point of the first conveyor belt system;

transferring the particular item from the first conveyor belt system to the second conveyor belt system; and

transporting the particular item via the autonomous mobile robot to the drop-off location.

7. The method as defined in claim 6 , further comprising autonomously activating the second conveyor belt system at the drop-off location to safely unload the particular item from the second conveyor belt system.

8. The method as defined in claim 6 , wherein a height of the second conveyor belt system is adjustable to vertically line up with at least the first conveyor belt system, wherein method further comprises:

autonomously adjusting the height of the second conveyor belt system to match a height of the first conveyor belt system to enable safe transfer of the particular item from the first conveyor belt system to the second conveyor belt system.

9. The method as defined in claim 8 , wherein the second conveyor belt system accommodates at least two items at a time, wherein the method further comprises:

positioning the second conveyor belt system to accept a second item after it already has a first item thereon; and

moving the autonomous mobile robot to a first location to unload the first item from the second conveyor belt system and thereafter moving the autonomous mobile robot to a second location to unload the second item from the second conveyor belt system.

10. The method of claim 6 , wherein transferring the particular item from the first conveyor belt system to the second conveyor belt system is performed by advancing the first conveyor belt system as well as the second conveyor belt system at particular speeds and distances to enable the particular item to be safely transferred from the first conveyor belt system to the second conveyor belt system.

11. A system comprising:

an autonomous mobile robot capable of independently moving to any location within a facility without a need for any additional physical or mechanical infrastructure or guide wires;

a conveyor belt system operative to be moved to a position proximate a facility conveyor belt system for readily accepting items from the facility conveyor belt system onto the conveyor belt system and supporting the items on the conveyor belt system, wherein the facility conveyor belt system is configured for receiving, supporting and transporting items from an entry point in a facility to at least a destination point in the facility;

a controller in communication with the facility conveyor belt system, the controller being configured to perform operations comprising:

(1) receiving an identification of a drop-off location within the facility to which the autonomous mobile robot is to transport a particular item, identified by the control, on the facility conveyor belt system;

(2) moving the conveyor belt system to a position proximate to the facility conveyor belt system as the particular item is approaching a particular point on the facility conveyor belt system;

(4) transferring the particular item from the facility conveyor belt system to the conveyor belt system; and

(5) transporting the particular item via the autonomous mobile robot to the drop-off location.

12. The system as defined in claim 11 , further comprising the controller being configured to autonomously activate the conveyor belt system at the drop-off location to safely unload the particular item from the conveyor belt system.

13. The system as defined in claim 11 , wherein a height of the conveyor belt system is adjustable to vertically line up with at least the facility conveyor belt system, wherein the controller is further configured to perform operations comprising:

autonomously adjusting the height of the conveyor belt system to match a height of the facility conveyor belt system to enable safe transfer of the particular item from the facility conveyor belt system to the conveyor belt system.

14. The system as defined in claim 11 , wherein the conveyor belt system accommodates at least two items at a time, wherein the controller is configured to perform operations comprising:

positioning the conveyor belt system to accept a second item after it already has a first item thereon; and

moving the autonomous mobile robot to a first location to unload the first item from the conveyor belt system and thereafter moving the autonomous mobile robot to a second location to unload the second item from the conveyor belt system.

15. The system as defined in claim 11 , wherein transferring the particular item from the facility conveyor belt system to the conveyor belt system is performed by advancing the facility conveyor belt system as well as the conveyor belt system at particular speeds and distances to enable the particular item to be safely transferred from the facility conveyor belt system to the conveyor belt system.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded May 7, 2025
From: TRIPLEPOINT CAPITAL LLC
To: VECNA ROBOTICS, INC.
Reel/Frame 071220/0483 →
SECURITY INTEREST Recorded May 20, 2024
From: VECNA ROBOTICS, INC.; VECNA ROBOTICS INTERCO LLC
To: STIFEL BANK
Reel/Frame 067472/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2024
From: VECNA TECHNOLOGIES, INC.
To: VECNA ROBOTICS, INC.
Reel/Frame 067020/0397 →
SECURITY AGREEMENT Recorded Dec 19, 2022
From: VECNA ROBOTICS, INC.
To: TRIPLEPOINT CAPITAL LLC, AS COLLATERAL AGENT
Reel/Frame 062156/0617 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2021
From: THEOBALD, DANIEL
To: VECNA TECHNOLOGIES, INC.
Reel/Frame 056900/0162 →
Continuity (3)
Continuation 16103312 · Aug 14, 2018
Continuation 14926970 · Oct 29, 2015
Related Publication 20200033883A1 · Jan 30, 2020
Cited By (3)
US 12,339,156 US 12,637,305 US 12,704,478