IP Library Granted Patent US 11,764,346
Granted Patent B2
US 11,764,346 · App. 16/594,508 · Granted Sep 19, 2023

Method and system for silicon-dominant lithium-ion cells with controlled utilization of silicon

Inventors: Benjamin Park (Mission Viejo, CA); Ian Browne (Orange, CA); Sung Won Choi (San Diego, CA); Fred Bonhomme (Lake Forest, CA)
Assignee: ENEVATE CORPORATION
H01M4/0447H01M4/364H01M4/386H01M4/587H01M10/0525H01M10/446H01M2004/027
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Quick Facts
Patent No.
US 11,764,346
App. No.
16/594,508
Granted
Sep 19, 2023
Kind
B2
Abstract

Systems and methods for silicon-dominant lithium-ion cells with controlled utilization of silicon may include a cathode, an electrolyte, and an anode, where the anode has an active material comprising more than 50% silicon. The battery may be charged by lithiating silicon while not lithiating carbon. The active material may comprise more than 70% silicon. A voltage of the anode during discharge of the battery may remain above a minimum voltage at which silicon can be lithiated. The anode may have a specific capacity of greater than 3000 mAh/g. The battery may have a specific capacity of greater than 1000 mAh/g. The anode may have a greater than 90% initial Coulombic efficiency and may be polymer binder free. The battery may be charged at a 10C rate or higher. The battery may be charged at temperatures below freezing without lithium plating. The electrolyte may comprise a liquid, solid, or gel.

Claims (30)

1. A battery, the battery comprising:

a cathode, an electrolyte, and an anode, the anode having an active material comprising more than 50% by weight of silicon in the active material,

wherein the battery is chargeable to full charge by lithiating less than 100% of the silicon of the anode, and

wherein the anode is pre-lithiated, with an amount of pre-lithiation set so that a lithiation level of the anode does not decrease below a pre-determined level that is independent of discharge voltage.

2. The battery according to claim 1 , wherein the active material comprises more than 70% by weight of silicon.

3. The battery according to claim 1 , wherein a voltage of the anode during discharge of the battery remains above a minimum voltage at which silicon can be lithiated.

4. The battery according to claim 1 , wherein the anode has a specific capacity of greater than 3000 mAh/g.

5. The battery according to claim 1 , wherein the battery has a specific capacity of greater than 1000 mAh/g.

6. The battery according to claim 1 , wherein the anode has a greater than 90% of initial Coulombic efficiency.

7. The battery according to claim 1 , wherein the active material has no polymer binder.

8. The battery according to claim 1 , wherein the battery is operable to be charged at a 10C rate or higher while retaining at least 50% of 1C rate charge retention to 80% of original capacity of the battery.

9. The battery according to claim 1 , wherein the battery can be charged at temperatures below freezing temperature of water without lithium plating.

10. The battery according to claim 1 , wherein the electrolyte comprises a liquid, solid, or gel.

11. A method of forming and operating a battery, the method comprising:

forming a battery comprising a cathode, an electrolyte, and an anode, the anode having an active material comprising more than 50% by weight of silicon in the active material,

wherein the battery is chargeable to full charge by lithiating less than 100% of the silicon of the anode, and

wherein the forming comprises pre-lithiating the anode, with an amount of pre-lithiation set so that a lithiation level of the anode does not decrease below a pre-determined level that is independent of discharge voltage.

12. The method according to claim 11 , wherein the active material comprises more than 70% by weight of silicon.

13. The method according to claim 11 , comprising configuring a voltage of the anode during discharge of the battery above a minimum voltage at which silicon can be lithiated.

14. The method according to claim 11 , wherein the anode has a specific capacity of greater than 3000 mAh/g.

15. The method according to claim 11 , wherein the battery has a specific capacity of greater than 1000 mAh/g.

16. The method according to claim 11 , wherein the anode has a greater than 90% of initial Coulombic efficiency.

17. The method according to claim 11 , wherein the active material has no polymer binder.

18. The method according to claim 11 , comprising charging the battery at a 10C rate or higher.

19. The method according to claim 11 , comprising charging the battery at temperatures below freezing temperature of water without lithium plating.

20. An anode for use in a battery, the anode comprising an active material comprising more than 50% by weight of silicon in the active material, wherein the anode is chargeable to full charge when in a battery by lithiating less than 100% by weight of the silicon of the anode, and wherein the anode is pre-lithiated, with an amount of pre-lithiation set so that a lithiation level of the anode does not decrease below a pre-determined level that is independent of discharge voltage.

21. The battery according to claim 1 , wherein the battery is configured such that a voltage of the anode during discharge of the battery remains above a graphite lithiation voltage.

22. The method according to claim 11 , wherein the forming comprises selecting or adjusting a composition and/or a structure of one or both of the active material and the anode to ensure that the battery is chargeable to full charge by lithiating less than 100% by weight of the silicon of the anode.

23. The method according to claim 11 , wherein the battery is configured such that a voltage of the anode during discharge of the battery remains above a graphite lithiation voltage.

24. The anode according to claim 20 , wherein a voltage of the anode during discharge of the battery remains above a graphite lithiation voltage.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2020
From: PARK, BENJAMIN; BROWNE, IAN; CHOI, SUNG WON; BONHOMME, FRED
To: ENEVATE CORPORATION
Reel/Frame 052429/0185 →
Continuity (1)
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