Hydraulic crimp pressure feedback methods
A crimping system for crimping fittings on hoses is disclosed and include an interface and a crimper machine. The crimper machine is configured to analyze collected information based on identified hose and fitting properties; perform a crimping operation based on the collected information and the identified hose and fitting properties; measure crimping characteristics for the crimping operation; generate an alert based on the measured crimping characteristics and the collected information; and provide the alert to the interface.
1. A crimping system for crimping fittings on hoses, the system comprising:
an interface having an audio device and a video display;
one or more sensors including a strain gauge and the strain gauge configured to measure an applied crimping force for a crimping operation of a hose to a fitting;
a crimper machine having a processor configured to analyze collected information based on identified hose and fitting properties; perform the crimping operation based on the collected information and the identified hose and fitting properties; measure crimping characteristics for the crimping operation; generate an alert based on the measured crimping characteristics and the collected information; and provide the alert to the interface;
the processor of the crimper machine further configured to detect an inaccurate crimp from measurements of the one or more sensors and the measured crimping characteristics due to spring back from the hose and the fitting;
a storage configured to maintain the collected information and update the collected information based on the measured crimping characteristics; and
the measured crimping characteristics comprising force applied, applied force measurements, and crimping duration.
2. The system of claim 1 , wherein the crimper machine is configured to obtain the identified hose and fitting properties based on a hydraulic hose.
3. The system of claim 1 , wherein the collected information consists of fitting, hose size, crimping equipment, and die set.
4. The system of claim 1 , wherein the crimper machine is configured to determine a crimping pressure for the crimping operation based on the identified hose and fitting properties and the collected information.
5. The system of claim 1 , wherein the crimper machine is configured to analyze the measured crimping characteristics to determine if a used crimping force is within a determined crimping force range.
6. The system of claim 5 , wherein the crimper machine is configured to generate the alert based on the used crimping force being outside the determined crimping force range.
7. The system of claim 1 , the crimper machine is configured to initiate a crimp verification based on a determined result.
8. The system of claim 1 , the crimper machine is configured to determine servicing and maintenance based on the measured crimping characteristics.
9. The system of claim 1 , the crimper machine is configured to identify a potential cracking fitting and/or improper fitting insertion and/or improper die insertion based on the measured crimping characteristics and the collected information.
10. The system of claim 1 , the crimper machine includes a selected die based on the collected information and the identified hose and fitting properties.
11. The system of claim 1 , further comprising an external device configured to sound the alert.
12. The system of claim 1 , further comprising an external device configured to display the alert.