IP Library Granted Patent US 11,611,161
Granted Patent B2
US 11,611,161 · App. 16/598,045 · Granted Mar 21, 2023

Tool for soldering an electrical conductor with a connection device

Inventor: Alain Bednarek (Neuilly en Vexin, FR)
Assignee: Tyco Electronics France SAS
H01R4/187H01R43/0214H01R43/048
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Quick Facts
Patent No.
US 11,611,161
App. No.
16/598,045
Granted
Mar 21, 2023
Kind
B2
Abstract

A tool for soldering an electrical conductor with a connection device includes a deformation unit plastically deforming the connection device around the electrical conductor. The deformation unit has a fixed deformation module and a movable deformation module that is movable with respect to the fixed deformation module. The fixed deformation module has an anvil with an electrical contact area on which the electrical conductor and the connection device are disposed. An electric current circulates through the electrical conductor and the connection device by passing through an electrically conductive first part of the anvil that is electrically insulated from a rest of the anvil.

Claims (20)

1. A tool for soldering an electrical conductor with a connection device, comprising:

a deformation unit plastically deforming the connection device around the electrical conductor, the deformation unit having a fixed deformation module and a movable deformation module that is movable with respect to the fixed deformation module, the fixed deformation module having an anvil with an electrical contact area on which the electrical conductor and the connection device are disposed, an electric current circulating through the electrical conductor and the connection device by passing through an electrically conductive first part of the anvil that is electrically insulated from a remainder of the anvil, the anvil having an aperture defined between the first part of the anvil and the remainder of the anvil and an insulating material arranged within the aperture, the insulating material and the aperture separating and electrically isolating the first part of the anvil from the remainder of the anvil, an electrical connection to the first part of the anvil includes an electrical supply cable of a current electrically connected thereto for routing the electric current through the first part of the anvil.

2. The tool of claim 1 , wherein the movable deformation module has a punch, a first part of the punch is electrically conductive and is electrically insulated from a rest of the punch.

3. The tool of claim 2 , wherein the electric current circulates through the first part of the punch.

4. The tool of claim 2 , wherein the punch has an aperture, a slot, and/or a gap disposed at an interface between the first part of the punch and an insulating part of the punch.

5. The tool of claim 1 , wherein the electrical contact area is disposed only on the first part of the anvil.

6. The tool of claim 1 , wherein the insulating material is arranged within a first portion of the aperture, with a remainder of the aperture being unoccupied.

7. A tool for soldering an electrical conductor with a connection device, comprising:

a deformation unit plastically deforming the connection device around the electrical conductor, the deformation unit having a fixed deformation module and a movable deformation module that is movable with respect to the fixed deformation module, the fixed deformation module having an anvil with an electrical contact area on which the electrical conductor and the connection device are disposed, an electric current circulating through the electrical conductor, the connection device, and the anvil to perform a soldering by flowing in and out of the fixed deformation module, an electrical connection to the anvil includes an electrical supply cable of a current generator electrically connected thereto for routing the electric current through the anvil, the anvil including:

an electrically conductive first part electrically insulated from a remainder of the anvil;

an aperture defined between the first part of the anvil and the remainder of the anvil; and

a layer of insulating material arranged within the aperture, the insulating material and the aperture separating and electrically isolating the first part of the anvil from the remainder of the anvil.

8. The tool of claim 7 , wherein the anvil has an electrically conductive second part electrically isolated from the first part, the electrical contact area is located on the first part and the second part of the anvil.

9. The tool of claim 8 , wherein an insulating interface defined by the aperture and the layer of insulating material extends from a base of the anvil to the electrical contact area located at a peak of the anvil.

10. The tool of claim 8 , wherein the first part and the second part of the anvil are linked at the electrical contact area and each have an insulating interface elsewhere.

11. The tool of claim 7 , wherein the anvil is mounted on a fixing plate and an electrical supply of the anvil is performed via a base of the anvil and through the fixing plate.

12. The tool of claim 11 , wherein the anvil is fixed to the fixing plate by a plurality of screws that are electrically conductive.

13. The tool of claim 12 , wherein one of the plurality of screws crimps the electrical supply cable of the current generator.

14. The tool of claim 7 , wherein the anvil is mounted on a fixing plate and the anvil is electrically insulated from the fixing plate.

15. The tool of claim 7 , wherein the anvil has an outer part covered with an electrical insulation.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2024
From: TYCO ELECTRONICS FRANCE SAS
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 069312/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2019
From: BEDNAREK, ALAIN
To: TYCO ELECTRONICS FRANCE SAS
Reel/Frame 050701/0229 →
Priority Claims (1)
FR 1753269 · Apr 13, 2017 · national
Continuity (2)
Continuation PCTEP2018059434 · Apr 12, 2018
Related Publication 20200044369A1 · Feb 6, 2020