Installation trailer for coiled flexible pipe and method of utilizing same
A system includes a collapsible trailer frame and a lifting mechanism coupled to the collapsible trailer frame. The lifting mechanism is configured to raise or lower a coil of pipe or a reel of pipe. The system also includes a braking mechanism.
1. A system, comprising:
a collapsible trailer frame comprising a collapsed system width that is less than an expanded system width, wherein two portions of the collapsible trailer frame are configured to telescope toward or away from one another, wherein the collapsed system width and the expanded system width are measured between widest points of the system;
a lifting mechanism coupled to the collapsible trailer frame, wherein the lifting mechanism is configured to raise or lower a coil of pipe or a reel of pipe, wherein the lifting mechanism includes
one or more hooks that are configured to engage the coil of pipe or the reel of pipe,
one or more hydraulic cylinders coupled to the one or more hooks,
wherein the one or more hooks are configured to engage the coil of pipe or the reel of pipe such that at least one of the coil or reel of pipe is removable from the trailer frame, the coil or reel of pipe is movable in a vertical direction with respect to the trailer frame, or the coil or reel of pipe is movable at an angle to horizontal plane of the trailer frame, and
one or more vertical stops configured to block the coil of pipe or the reel of pipe from disengaging from the one or more hooks; and
a braking mechanism.
2. The system of claim 1 , wherein the braking mechanism is configured to apply pressure to a drum assembly inserted into the coil of pipe or to apply pressure to the reel of pipe.
3. The system of claim 1 , wherein the hydraulic cylinder is coupled to a sheave or a pulley via a tension bearing member.
4. The system of claim 1 , wherein the braking mechanism comprises at least one of a caliper brake, a drum brake, or a hydraulic motor.
5. The system of claim 4 , wherein the braking mechanism comprises a brake shaft with a keyed opening configured to engage with a shaft of a drum assembly configured to manipulate the coil of pipe.
6. The system of claim 1 , wherein a power unit is disposed on the collapsible trailer frame or on a skid separate from the collapsible trailer frame, and wherein the power unit is configured to power the system.
7. The system of claim 1 , comprising wheels coupled to the collapsible trailer frame, wherein the wheels are configured to tilt about a pivot.
8. The system of claim 1 , comprising a re-rounding mechanism configured to re-round the deploying pipe.
9. The system of claim 1 , comprising a band cutter configured to cut bands of the coil of pipe during deployment of the pipe.
10. The system of claim 1 , comprising a mechanical lockout configured to mechanically lock the lifting mechanism into a raised position.
11. The system of claim 1 , wherein the two portions comprise a left side and a right side of the collapsible trailer frame, and wherein the collapsed system width and the expanded system width are measured as distances between the left and right sides.
12. The system of claim 1 , comprising one or more hydraulic cylinders configured to telescope the two portions toward or away from one another.
13. The system of claim 12 , wherein the one or more hydraulic cylinders are disposed within structural members of the collapsible trailer frame.
14. A method, comprising:
providing a collapsible trailer comprising
a collapsible trailer frame;
a lifting mechanism coupled to the collapsible trailer frame, wherein the lifting mechanism includes
one or more hooks that are configured to engage the coil of pipe or the reel of pipe,
one or more hydraulic cylinders coupled to the one or more hooks,
wherein the one or more hooks are configured to engage the coil of pipe or the reel of pipe such that at least one of the coil or reel of pipe is removable from the trailer frame, the coil or reel of pipe is movable in a vertical direction with respect to the trailer frame, or the coil or reel of pipe is movable at an angle to horizontal plane of the trailer frame, and
one or more vertical stops configured to block the coil of pipe or the reel of pipe from disengaging from the one or more hooks; and
a braking mechanism;
coupling a coil of pipe or a reel of pipe to the lifting mechanism;
adjusting a vertical position of the coil of pipe or the reel of pipe via the lifting mechanism;
deploying the pipe via rotation of the coil of pipe or the reel of pipe;
applying pressure via the braking mechanism to a drum assembly inserted into the coil of pipe or applying pressure via the braking mechanism to the reel of pipe; and
collapsing the collapsible trailer frame to reduce a width of the collapsible trailer frame, wherein collapsing the collapsible trailer frame comprises telescopically collapsing the collapsible trailer frame, and wherein the width is measured between widest points of the collapsible trailer.
15. The method of claim 14 , comprising mechanically locking the lifting mechanism in a raised position via a mechanical lock out of the trailer.
16. The method of claim 14 , comprising supporting the coil of pipe via an expandable drum assembly and coupling the expandable drum assembly to the lifting mechanism.
17. The method of claim 16 , wherein coupling the expandable drum assembly to the lifting mechanism comprises engaging a shaft of the expandable drum assembly to a keyed opening of the lifting mechanism or the braking mechanism.
18. The method of claim 14 , wherein deploying the pipe comprises pulling the pipe from the trailer when the trailer is stationary or pulling the trailer.
19. The method of claim 14 , wherein the collapsible trailer frame comprises a left side and a right side, and wherein the width of the collapsible trailer frame is measured between the left and right sides.
20. The method of claim 14 , comprising telescopically collapsing the collapsible trailer frame via one or more hydraulic cylinders disposed within structural members of the collapsible trailer frame.