IP Library Granted Patent US 11,220,163
Granted Patent B2
US 11,220,163 · App. 16/601,384 · Granted Jan 11, 2022

Vehicle rack assembly

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Quick Facts
Patent No.
US 11,220,163
App. No.
16/601,384
Granted
Jan 11, 2022
Kind
B2
Abstract

A rack assembly configured to mount to sidewalls of a truck bed of a vehicle. In some embodiments, the rack assembly comprises a pair of side rails configured to secure to the sidewalls of the truck bed, a pair of tracks, and a plurality of mounting brackets configured to mount the pair of tracks to sidewalls of the truck bed and above the side rails so as to transfer vertical load from the tracks to the sidewalls of truck bed.

Claims (35)

1. A tonneau cover and rack assembly configured to mount to sidewalls of a truck bed of a vehicle, comprising:

a pair of side rails configured to secure to the sidewalls of the truck bed;

a retractable cover received by the pair of side rails;

a pair of tracks configured to transfer vertical load to the sidewalls of the truck bed, each of the pair of tracks comprising at least one mounting location;

a plurality of mounting brackets, each mounting bracket comprising a first portion configured to secure to one of the sidewalls of the truck bed and a second portion configured to pass through an opening in one of the side rails and secure to one of the tracks, wherein, when the second portion of each mounting bracket is secured to said one of the tracks, a gap exists between a bottom surface of the track and a top surface of one of the side rails such that a primary vertical load is supported by the one of the sidewalls of the truck bed as opposed to the one of the side rails.

2. The tonneau cover and rack assembly of claim 1 , wherein the at least one mounting location comprises a glider configured to secure to and slide along the tracks.

3. The tonneau cover and rack assembly of claim 2 , wherein the glider comprises a substantially horizontal top portion and side arms extending laterally from the top portion, the side arms configured to wrap around sides of the tracks so as to restrict movement of the glider with respect to the tracks in a first direction, wherein the first direction is generally perpendicular to an axis extending from a first end of the tracks to a second end of the tracks.

4. The tonneau cover and rack assembly of claim 3 , each of the tracks comprising a recess extending along a portion of each of the tracks, wherein the top portion of the glider comprises a through-hole aligned with the recess of the tracks and configured to allow a fastener to pass therethrough and contact the recess.

5. The tonneau cover and rack assembly of claim 3 , further comprising end caps configured to prevent the glider from sliding off the tracks, the end caps comprising a first portion configured to secure to the first end and the second end of the tracks and a second portion configured to extend at least partially above the tracks.

6. The tonneau cover and rack assembly of claim 1 , wherein the pair of tracks comprise at least four mounting locations.

7. The tonneau cover and rack assembly of claim 6 , wherein each of the tracks comprise two mounting locations, each of the two mounting locations on each track aligned with a corresponding one on the other track.

8. The tonneau cover and rack assembly of claim 7 , further comprising two cross bars, each of the two cross bars configured to secure to one of the two mounting locations on each of the tracks.

9. The tonneau cover and rack assembly of claim 1 , wherein each of the tracks comprises a substantially horizontal top portion and a bottom portion extending generally perpendicularly from the top portion, the bottom portion comprising two stems configured to receive the second portions of the plurality of mounting brackets therewithin.

10. The tonneau cover and rack assembly of claim 9 , wherein each of the two stems comprise openings aligning with openings of the second portions of the plurality of mounting brackets, the openings configured to receive fasteners for securing the two stems to the plurality of mounting brackets.

11. The tonneau cover and rack assembly of claim 1 , wherein the first portion of each of the plurality of mounting brackets is generally perpendicular to the second portion and is configured to secure to one of the sidewalls of the truck bed with a clamp.

12. The tonneau cover and rack assembly of claim 1 , wherein each of the plurality of mounting brackets can support a load of 350 lbs.

13. A rack assembly configured to mount to sidewalls of a truck bed of a vehicle, comprising:

a pair of side rails configured to secure to the sidewalls of the truck bed;

a pair of tracks configured to transfer vertical load to the sidewalls of the truck bed, each of the pair of tracks comprising at least one mounting location; and

a plurality of mounting brackets, each mounting bracket configured to pass through an opening in one of the side rails, each mounting bracket comprising a first portion configured to secure to one of the sidewalls of the truck bed and a second portion configured to secure to one of the tracks, wherein, when the second portion of each mounting bracket is secured to one of the tracks, a gap exists between a bottom surface of the one of the tracks and a top surface of the one of the side rails.

14. A method of assembling a rack above a truck bed of a vehicle, the method comprising:

inserting mounting brackets through openings in a plurality of side rails, wherein the plurality of side rails are configured to receive a retractable cover;

securing the side rails to sidewalls of the truck bed;

securing first portions of the mounting brackets to tracks extending in a direction parallel to the side rails such that a gap exists between a bottom surface of the tracks and a top surface of the side rails, wherein the tracks comprise at least one mounting location;

securing second portions of the mounting brackets to the sidewalls of the truck bed; and

securing one or more cross bars to the at least one mounting location of the tracks.

15. The method of claim 14 , wherein the step of inserting mounting brackets through openings in the plurality of side rails is carried out before the step of securing the first portions of the mounting brackets to the tracks.

16. The method of claim 14 , wherein the step of inserting mounting brackets through the openings in the plurality of side rails is carried out after the step of securing the second portions of the mounting brackets to the sidewalls of the truck bed.

17. The method of claim 14 , wherein the step of securing the second portions of the mounting brackets to the sidewalls of the truck bed is carried out before the step of securing the first portions of the mounting brackets to the tracks.

18. The method of claim 14 , wherein the at least one mounting location comprises a glider configured to secure to and slide along the tracks.

19. The method of claim 14 , wherein the step of securing the second portions of the mounting brackets to the sidewalls of the truck bed comprises securing the second portions to clamps and securing the clamps to the sidewalls of the truck bed.

20. The tonneau cover and rack assembly of claim 1 , further comprising:

a first mounting location on one of the pair of tracks;

a second mounting location on the other one of the pair of tracks; and

a cross bar configured to secure to both of the first and second mounting locations and extend across the truck bed.