IP Library Granted Patent US 11,262,324
Granted Patent B2
US 11,262,324 · App. 16/603,136 · Granted Mar 1, 2022

Gas sensor

Inventors: Atsuo Nakao (Nara, JP); Masaya Nakatani (Hyogo, JP); Kiyoshi Toko (Fukuoka, JP); Rui Yatabe (Fukuoka, JP); Bartosz Wyszynski (Fukuoka, JP)
Assignee: PANASONIC CORPORATION
G01N27/12
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Quick Facts
Patent No.
US 11,262,324
App. No.
16/603,136
Granted
Mar 1, 2022
Kind
B2
Abstract

A gas sensor includes: a substrate; a first conductor and a second conductor that are disposed on the substrate; an insulating layer; and an adsorbent layer. The insulating layer covers the first conductor and the second conductor, and has a first opening that allows a part of a surface of the first conductor to be exposed therethrough and a second opening that allows a part of a surface of the second conductor to be exposed therethrough. The adsorbent layer contains a conductive material and an organic adsorbent that can adsorb a gas. The adsorbent layer is in contact with the first conductor and the second conductor respectively through the first opening and the second opening.

Claims (30)

1. A gas sensor comprising:

a substrate;

a first conductor and a second conductor that are disposed on the substrate;

an insulating layer that covers the first conductor and the second conductor, and that has a first opening that allows a part of a surface of the first conductor to be exposed therethrough and a second opening that allows a part of a surface of the second conductor to be exposed therethrough; and

an adsorbent layer that contains a conductive material and an organic adsorbent that can adsorb a gas, and that is in contact with the first conductor and the second conductor respectively through the first opening and the second opening,

wherein (1) the first and second conductors, (2) the insulating layer, and (3) the adsorbent layer are disposed on the substrate in that order.

2. The gas sensor according to claim 1 , wherein the insulating layer has a plurality of the first openings and a plurality of the second openings.

3. The gas sensor according to claim 2 , wherein the first openings are arranged in a circular arc shape and the second openings are arranged in a circular arc shape.

4. The gas sensor according to claim 3 , wherein

the adsorbent layer has a circular shape or a ring shape when viewed in plane,

the first openings are positioned on a virtual circle that is in a concentric relationship with a virtual circle determined by an outer periphery of the adsorbent layer when the adsorbent layer is viewed in plane, and

the second openings are positioned on a virtual circle that is in a concentric relationship with the virtual circle determined by the outer periphery of the adsorbent layer.

5. The gas sensor according to claim 4 , wherein one selected from the first openings and one selected from the second openings are positioned on one of a plurality of virtual straight lines extending radially from a center of the virtual circle determined by the outer periphery of the adsorbent layer.

6. The gas sensor according to claim 2 , wherein

the first openings are arranged linearly and

the second openings are arranged linearly.

7. The gas sensor according to claim 6 , wherein

the adsorbent layer has a rectangular shape when viewed in plane,

the first openings are arranged along a direction in which at least one selected from a plurality of outlines constituting an outer periphery of the adsorbent layer extends when the adsorbent layer is viewed in plane, and

the second openings are arranged along a direction in which the first openings are arranged.

8. The gas sensor according to claim 1 , wherein

an entirety of the first opening overlaps with the first conductor when viewed in plane, and

an entirety of the second opening overlaps with the second conductor when viewed in plane.

9. The gas sensor according to claim 1 , wherein the organic adsorbent contains at least one selected from the group consisting of polyalkylene glycols, polyesters, silicones, glycerols, nitriles, dicarboxylic acid monoesters and aliphatic amines.

10. The gas sensor according to claim 1 , wherein the conductive material contains carbon black.

11. The gas sensor according to claim 10 , wherein a ratio of a weight of the carbon black to a weight of the adsorbent layer is in a range of 0.25 to 0.95.

12. The gas sensor according to claim 1 , wherein each of the first opening and the second opening has an area in a range of 0.2 to 2000 μm 2 when viewed in plane.

13. The gas sensor according to claim 1 , wherein

each of the first opening and the second opening has a circular shape when viewed in plane, and

each of the first opening and the second opening has a diameter in a range of 0.5 to 50 μm.

Assignments (2)
CHANGE OF NAME Recorded May 9, 2022
From: PANASONIC CORPORATION
To: PANASONIC HOLDINGS CORPORATION
Reel/Frame 059911/0943 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2021
From: NAKAO, ATSUO; NAKATANI, MASAYA; TOKO, KIYOSHI; YATABE, RUI; WYSZYNSKI, BARTOSZ
To: PANASONIC CORPORATION
Reel/Frame 058233/0572 →