IP Library Granted Patent US 10,969,076
Granted Patent B2
US 10,969,076 · App. 16/607,682 · Granted Apr 6, 2021

High luminance light converting device

Inventors: Ulrich Hechtfischer (Aachen, DE); Steffen Zozgornik (Leverkusen, DE)
Assignee: LUMILEDS LLC
F21S41/16F21S41/176F21S41/285F21S45/47F21Y2115/30
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Quick Facts
Patent No.
US 10,969,076
App. No.
16/607,682
Granted
Apr 6, 2021
Kind
B2
Abstract

The invention describes a light converting device comprising: a bonded layer stack comprising a light converter and a diamond layer, wherein the diamond layer is bonded to a bonding surface of the light converter, wherein the light converter is adapted to convert laser light to converted light, wherein a peak emission wavelength of the converted light is in a longer wavelength range than a laser peak emission wavelength of the laser light, wherein a refractive index of the diamond layer is bigger than a refractive index of the light converter, and a light outcoupling structure attached to a first surface of the bonded layer stack, wherein a second surface of the bonded layer stack is a light-entrance surface arranged to receive the laser light, wherein the bonding surface is arranged between the first surface and the second surface of the bonded layer stack, wherein a refractive index of the light outcoupling structure is at least 90% of the refractive index of the light converter, and wherein the light outcoupling structure is optically coupled to the first surface of the bonded layer stack such that total internal reflection of light traversing an emission path from the light-entrance surface to the light outcoupling structure is reduced. The invention further describes a laser-based light source comprising such a light converting device and a vehicle headlight comprising such a laser-based light source.

Claims (20)

1. Alight converting device comprising:

a light converter being adapted to convert laser light to converted light, a peak emission wavelength of the converted light being in a longer wavelength range than a peak emission wavelength of the laser light, the light converter having a first surface and an oppositely positioned second surface,

a diamond layer with a refractive index bigger than a refractive index of the light converter, the diamond layer bonded to and covering the entire second surface of the light converter, the light converter and the diamond layer forming by such bonding a bonded layer stack, and

a light outcoupling structure attached to a first surface of the bonded layer stack, a second surface of the bonded layer stack arranged to receive the laser light, the second surface of the light converter arranged between the first surface and the second surface of the bonded layer stack, a refractive index of the light outcoupling structure being at least 90% of the refractive index of the light converter, the light outcoupling structure optically coupled to the first surface of the bonded layer stack such that total internal reflection of light traversing the bonded layer stack from the second surface of the bonded layer stack to the light outcoupling structure is reduced.

2. The light converting device according to claim 1 , wherein the first surface of the bonded layer stack is a surface of the diamond layer opposite to another surface of the diamond layer bonded to the second surface of the light converter.

3. The light converting device according to claim 1 , wherein the first surface of the bonded layer stack is the first surface of the light converter.

4. The light converting device according to claim 1 wherein the light outcoupling structure is attached to the first surface of the bonded layer stack by means of an optical coupling layer, wherein a refractive index of the optical coupling layer is at least 90% of the refractive index of the light converter.

5. The light converting device according to claim 1 wherein the diamond layer is of elongated shape, wherein a length of the diamond layer is at least two times a width of the diamond layer.

6. The light converting device according to claim 5 , wherein the light converter is arranged symmetrically with respect to an optical axis of the light outcoupling structure.

7. The light converting device according to claim 6 , wherein the first surface of the bonded layer stack is a surface of the diamond layer opposite to another surface of the diamond layer bonded to the second surface of the light converter, and wherein an extension of the light converter parallel to the length direction of the diamond layer is smaller than the length of the diamond layer.

8. The light converting device according to claim 1 , wherein the bonded layer stack is thermally coupled to a heat sink.

9. The light converting device according to claim 8 , wherein the bonded layer stack is coupled to the heat sink by means of a thermal coupling layer.

10. The light converting device according to claim 9 , wherein the diamond layer faces a surface of the heat sink.

11. The light converting device according to claim 10 , wherein a part of the light converter is removed from the diamond layer, and wherein a surface of the diamond layer pointing away from the second surface of the light converter faces the light outcoupling structure.

12. The light converting device according to claim 1 , wherein the bonded layer stack comprises an antireflective coating attached to the second surface of the bonded layer stack, wherein the antireflective coating is arranged to reduce reflection of the laser light.

13. A laser-based light source comprising:

a light converting device according to claim 1 , and

at least one laser, the at least one laser being adapted to emit the laser

light to the second surface of the bonded layer stack.

14. A vehicle headlight comprising at least one laser-based light source according to claim 13 .

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2019
From: HECHTFISCHER, ULRICH; ZOZGORNIK, STEFFEN
To: LUMILEDS LLC
Reel/Frame 050923/0374 →