IP Library Patent Application 16610956
Patent Application
App. No. 16/610,956

MINERAL WOOL BINDER

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Quick Facts
Patent No.
US None
App. No.
16/610,956
Abstract

The present invention relates to a formaldehyde-free binder composition for mineral fibres comprising: —at least one phenol and/or quinone containing compound, —at least one protein, —at least one fatty acid ester of glycerol.

Claims (21)

1 .- 27 . (canceled)

28 . A binder composition for mineral fibers, wherein the composition is formaldehyde-free and comprises (i) at least one phenol and/or quinone containing compound, (ii) at least one protein, and (iii) at least one fatty acid ester of glycerol.

29 . The binder composition of claim 28 , wherein (i) comprises a phenol containing compound.

30 . The binder composition of claim 28 , wherein (i) comprises one or more of a hydroxybenzoic acid, a hydroxybenzoic aldehyde, a hydroxyacetophenone, a hydroxyphenylacetic acid, a cinnamic acid, a cinnamic acid ester, a cinnamyl aldehyde, a cinnamyl alcohol, a coumarin, an isocoumarin, a chromone, a flavonoid, a chalcone, a dihydrochalcone, an aurone, a flavanone, a flavanonol, a flavan, a leucoanthocyanidine, a flavan-3-ol, a flavone, an anthocyanidine, a deoxyanthocyanidine, an anthocyanine, a biflavonyl, a benzophenone, a xanthone, a stilbene, a benzoquinone, a naphthoquinone, an anthraquinone, a betacyanine, a polyphenol, a polyhydroxyphenol, a lignan, a neolignan (dimers or oligomers formed by coupling of monolignols), a lignin, a tannin, a condensed tannin (proanthocyanidine), a hydrolysable tannin, a gallotannin, an ellagitannin, a complex tannin, tannic acid, a phlobabene, a lawsone.

31 . The binder composition of claim 28 , wherein (i) comprises one or more of tannic acid, a condensed tannin (proanthocyanidine), a hydrolysable tannin, a gallotannin, an ellagitannin, a complex tannin, and a tannin originating from one or more of oak, chestnut, staghorn sumac and fringe cups.

32 . The binder composition of claim 28 , wherein (i) comprises one or more synthetic or semisynthetic molecules which contain a phenol, a polyphenol and/or a quinone.

33 . The binder composition of claim 32 , wherein (i) comprises one or more of a protein, a peptide, a peptoid, an arylopeptoid, and a polystyrene modified with phenol and/or quinone containing side chains.

34 . The binder composition of claim 33 , wherein (i) comprises a dendrimer comprising phenol and/or quinone containing side chains.

35 . The binder composition of claim 28 , wherein (ii) comprises at least one protein from animal sources.

36 . The binder composition of claim 28 , wherein (ii) comprises at least one protein from vegetable sources.

37 . The binder composition of claim 28 , wherein (i) comprises at least one tannin in a concentration of 1-70 wt. % based on dry protein.

38 . The binder composition of claim 28 , wherein a mass ratio of (lysine+cysteine) in (ii) to (phenol+quinone) in (i) is from 1:5.78 to 1:0.08.

39 . The binder composition of claim 28 , wherein (iii) is present in the form of a plant oil and/or an animal oil.

40 . The binder composition of claim 28 , wherein (iii) is present as one or more of linseed oil, olive oil, tung oil, coconut oil, hemp oil, rapeseed oil, and sunflower oil.

41 . The binder composition of claim 28 , wherein (iii) comprises a plant oil and/or animal oil having an iodine number of ≥75 and/or an iodine number of ≤100.

42 . The binder composition of claim 28 , wherein (iii) is present in a concentration of from 0.5 wt.-% to 40 wt.-%, based on dry protein.

43 . The binder composition of claim 28 , wherein the composition further comprises one or more additives selected from oxidants, metal ions, and pH-adjusters.

44 . The binder composition of claim 28 , wherein the composition has a pH of higher than 7.

45 . The binder composition of claim 28 , wherein composition further comprises at least one linker comprising amine and/or thiol groups.

46 . A mineral wool product, wherein the product comprises mineral fibers bonded by the binder composition of claim 28 .

47 . A method of producing a mineral wool product, wherein the method comprises contacting mineral fibers with the binder composition of claim 28 and curing the binder composition.

Assignments (2)
CHANGE OF NAME Recorded Aug 4, 2023
From: ROCKWOOL INTERNATIONAL A/S
To: ROCKWOOL A/S
Reel/Frame 064502/0506 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2020
From: HJELMGAARD, THOMAS
To: ROCKWOOL INTERNATIONAL A/S
Reel/Frame 051564/0960 →