IP Library Granted Patent US 11,150,221
Granted Patent B2
US 11,150,221 · App. 16/612,951 · Granted Oct 19, 2021

Sensor system

Inventors: Akinori Tamura (Tokyo, JP); Satoshi Kanno (Hitachi, JP); Paul Wilcox (Bristol, GB); Anthony Croxford (Bristol, GB); Chenghuan Zhong (Bristol, GB)
Assignees: Inductosense Limited; University of Bristol; Hitachi-GE Nuclear Energy, Ltd.
G01N29/04G01N21/1702G01N21/954G01N29/2418
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Quick Facts
Patent No.
US 11,150,221
App. No.
16/612,951
Granted
Oct 19, 2021
Kind
B2
Abstract

Provided is a sensor system which can detect a thickness reduction, a crack, or the like of a pipe or a container covered with a thick coating member through ultrasonic inspection without attachment and detachment of the coating member. A sensor system used for nondestructive inspection includes a sensor attached to a surface of an inspection target, a sensor coil that is electrically connected to the sensor via a first cable, a first electromagnetic wave blocking member that is disposed between the surface of the inspection target and the sensor coil, a sensor side coil that is disposed to face the sensor coil with a gap and is coupled to the sensor coil through electromagnetic induction, and a probe side coil that is disposed to be separated from the sensor side coil and is electrically connected to the sensor side coil via a second cable.

Claims (52)

1. A sensor system used for nondestructive inspection, comprising:

a sensor attached to a surface of an inspection target;

a sensor coil that is electrically connected to the sensor via a first cable;

a first electromagnetic wave blocking member that is disposed between the surface of the inspection target and the sensor coil;

a sensor side coil that is disposed to face the sensor coil with a gap and is capable of being coupled to the sensor coil through electromagnetic induction; and

a probe side coil that is disposed to be separated from the sensor side coil and is electrically connected to the sensor side coil via a second cable.

2. The sensor system according to claim 1 ,

wherein the sensor side coil, which is disposed to face the sensor coil with a gap, is disposed on an inner surface of a coating member covering the inspection target, and is capable of being coupled to the sensor coil through electromagnetic induction.

3. The sensor system according to claim 2 ,

wherein the probe side coil is electrically connected to the sensor side coil via the second cable inserted into a penetration hole which penetrates to the sensor side through the coating member.

4. The sensor system according to claim 1 ,

wherein the probe side coil is electrically connected to the sensor side coil via the second cable inserted into a penetration hole which penetrates to the sensor side through a coating member covering the inspection target.

5. The sensor system according to claim 3 , further comprising:

a first metallic exterior member that covers an outer surface of the coating member; and

a second electromagnetic wave blocking member that is disposed between a surface of the first metallic exterior member and the probe side coil.

6. The sensor system according to claim 4 , further comprising:

a first metallic exterior member that covers an outer surface of the coating member; and

a second electromagnetic wave blocking member that is disposed between a surface of the first metallic exterior member and the probe side coil.

7. The sensor system according to claim 5 ,

wherein the coating member includes two independent layers having a first coating member and a second coating member covering an outside of the first coating member,

wherein the sensor system further includes a first metallic exterior member covering an outer surface of the second coating member, a second metallic exterior member covering an outer surface of the first coating member, a first intermediate coil disposed on a surface of the second metallic exterior member via a third electromagnetic wave blocking member, and a second intermediate coil disposed to face the first intermediate coil with a gap on an inner surface of the second coating member and capable of being coupled to the first intermediate coil through electromagnetic induction, and

wherein the probe side coil is electrically connected to the second intermediate coil via the second cable, and the sensor side coil disposed on an inner surface of the first coating member is electrically connected to the first intermediate coil via a third cable.

8. The sensor system according to claim 6 ,

wherein the coating member includes two independent layers having a first coating member and a second coating member covering an outside of the first coating member,

wherein the sensor system further includes a first metallic exterior member covering an outer surface of the second coating member, and

wherein the probe side coil is electrically connected to the sensor side coil disposed on an inner surface of the second coating member via the second cable, and the sensor side coil is coupled to the sensor coil through electromagnetic induction.

9. The sensor system according to claim 5 , further comprising:

a circuit element that is provided in a second cable electrically connecting the probe side coil to the sensor side coil and includes a capacitor and/or a resistor.

10. The sensor system according to claim 7 ,

wherein the sensor is a piezoelectric element for generating an ultrasonic wave.

11. The sensor system according to claim 7 ,

wherein the sensor is any one of a strain gauge, a strain sensor, an electromagnetic sensor, an accelerometer, and a heat sensor.

12. The sensor system according to claim 7 ,

wherein the coating member, the first coating member, and the second coating member are any one of a calcium silicate heat insulating member, a rock wool heat insulating member, a glass wool heat insulating member, an amorphous water-kneaded heat insulating member, and a rigid urethane foam heat insulating member.

13. The sensor system according to claim 4 ,

wherein the inspection target is a cylindrical metallic pipe, and

wherein a plurality of the sensors are attached to a surface of the pipe so as to be separated from each other at a predetermined interval in a circumferential direction.

14. The sensor system according to claim 4 ,

wherein the inspection target is a cylindrical metallic pipe, and

wherein a plurality of sets each formed of the sensor, a sensor coil electrically connected to the sensor via the first cable, and a sensor side coil disposed to face the sensor coil with a gap and coupled to the sensor coil through electromagnetic induction are disposed to be separated from each other at a predetermined interval along a circumferential direction on a surface of the pipe; in one of the plurality of sets, the sensor side coil is electrically connected to the probe side coil via the second cable; and, in the other sets, the sensor side coil is electrically connected to the probe side coil via a fourth cable which has one end connected to the sensor side coil and is routed in the circumferential direction.

15. The sensor system according to claim 14 ,

wherein the probe side coils of the number corresponding to the plurality of sets are disposed at a single location on the surface of the pipe, and an arrangement pitch of the probe side coils adjacent to each other is 1.5 or more times the outer diameter of the probe side coil.

16. The sensor system according to claim 8 ,

wherein the sensor is a piezoelectric element for generating an ultrasonic wave.

17. The sensor system according to claim 9 ,

wherein the sensor is a piezoelectric element for generating an ultrasonic wave.

18. The sensor system according to claim 8 ,

wherein the sensor is any one of a strain gauge, a strain sensor, an electromagnetic sensor, an accelerometer, and a heat sensor.

19. The sensor system according to claim 9 ,

wherein the sensor is any one of a strain gauge, a strain sensor, an electromagnetic sensor, an accelerometer, and a heat sensor.

20. The sensor system according to claim 8 ,

wherein the coating member, the first coating member, and the second coating member are any one of a calcium silicate heat insulating member, a rock wool heat insulating member, a glass wool heat insulating member, an amorphous water-kneaded heat insulating member, and a rigid urethane foam heat insulating member.

Assignments (2)
CHANGE OF NAME Recorded Jan 5, 2026
From: HITACHI-GE NUCLEAR ENERGY, LTD.
To: HITACHI GE VERNOVA NUCLEAR ENERGY, LTD.
Reel/Frame 074188/0822 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2019
From: TAMURA, AKINORI; KANNO, SATOSHI; WILCOX, PAUL; CROXFORD, ANTHONY; ZHONG, CHENGHUAN
To: INDUCTOSENSE LIMITED; UNIVERSITY OF BRISTOL; HITACHI-GE NUCLEAR ENERGY, LTD.
Reel/Frame 050985/0297 →
Priority Claims (1)
JP JP2017-113171 · Jun 8, 2017 · national
Continuity (1)
Related Publication 20200158690A1 · May 21, 2020
Cited By (1)
US 12,705,721