IP Library Granted Patent US 11,248,153
Granted Patent B2
US 11,248,153 · App. 16/616,889 · Granted Feb 15, 2022

Seating system having pressure compensating fluid with thermal absorption and distribution properties

Inventor: Marc Lalouette (Evergreen, CO)
Assignee: Sunrise Medical (US) LLC
C09K5/063A61G5/04A61G5/1045A61G5/1048
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Quick Facts
Patent No.
US 11,248,153
App. No.
16/616,889
Granted
Feb 15, 2022
Kind
B2
Abstract

A seating system, particularly suited for personal mobility vehicles, such as wheelchairs, that includes a seat cushion having pressure relieving properties and enhanced thermal absorption properties. The seat cushion includes a thixotropic fluid contained within a flexible envelope. The thixotropic fluid includes a phase change material that enhances the thermal absorption properties of the seat cushion to increase thermal absorption from a seated user to provide a reduced temperature sensory effect. The thixotropic fluid further includes a thermal conduction medium that facilitates heat distribution to the phase change material.

Claims (27)

1. A cushion of a wheelchair seat or backrest comprising:

a flexible polymer envelope; and

a thixotropic fluid contained within the flexible polymer envelope, the thixotropic fluid having a viscosity in a range of about 100,000 to 300,000 cP and including a base fluid containing an encapsulated phase change medium having a phase change temperature between a solid phase and a liquid phase within a range of 20 degrees Celsius to 40 degrees Celsius and a thermal conduction medium comprising one of graphite, graphene, carbon graphite nanotubes, or industrial diamond particulates.

2. The cushion of claim 1 wherein the thermal conduction medium is a micro-sized particulate material having a particle size 1 micron or less.

3. The cushion of claim 1 wherein the thermal conduction medium is graphite having a particle size in a range of about 5-50 microns.

4. The seat cushion of claim 3 wherein the phase change medium is encapsulated in a plurality of microspheres.

5. The cushion of claim 4 wherein the phase change medium is a paraffin material contained within one of a polymer or plastic encapsulant and provided in a weight range of up to 46% of the base fluid.

6. The cushion of claim 4 wherein the plurality of microspheres are added to the base fluid in a weight range of about 30%-40%.

7. The cushion of claim 1 wherein the base fluid comprises one of a polyalphaolefin (PAO) oil, a polybutene oil, a dialkyl carbonate oil, and/or a silicone oil, the encapsulated phase change medium is a plurality of microspheres containing a paraffin, the microspheres having a size within a range of 14 microns to 24 microns, and the thermal conduction medium is a graphite particulate having a size of 1 micron or less.

8. The cushion of claim 1 wherein the base fluid comprises a vegetable oil, the encapsulated phase change medium is a plurality of microspheres containing a paraffin, the microspheres having a size within a range of 14 microns to 24 microns, and the thermal conduction medium is a graphite particulate having a size of 5-50 microns.

9. The cushion of claim 8 wherein the vegetable oil is one of canola, olive, corn, safflower, rapeseed, sunflower, castor, soy, coconut, palm oils, or a mixture of vegetable oils.

10. The cushion of claim 9 wherein the graphite particulate is in a weight fraction of up to 7% and the encapsulated phase change medium is in a weight fraction of up to 46%.

11. The cushion of claim 1 wherein the base fluid comprises one of a vegetable oil or a synthesized oil, the encapsulated phase change medium is a plurality of microspheres containing a paraffin, the microspheres having a size within a range of 14 microns to 24 microns, and the thermal conduction medium is a graphite particulate.

12. The cushion of claim 11 wherein the flexible polymer envelope is a central pad positioned on a foundation cushion.

13. The cushion of claim 11 wherein the flexible polymer envelope is at least one secondary pad, the at least one secondary pad supported on a central pad, the central pad defining an interior space filled with a fluid comprising a thermal conduction medium.

14. A wheelchair comprising:

a frame supporting a drive wheel and a seat cushion, the seat cushion comprising:

a flexible polymer envelope; and

a thixotropic fluid contained within the flexible polymer envelope, the thixotropic fluid including a base fluid containing an encapsulated phase change medium and comprising a weight fraction of up to 46% of the weight of the thixotropic fluid, and a thermal conduction medium comprising one of graphite, graphene, carbon graphite nanotubes, or industrial diamond particulates having a weight fraction of up to 7% of the weight of the thixotropic fluid, the thixotropic fluid having a viscosity in a range of about 100,000 to 300,000 cP.

15. The wheelchair of claim 14 wherein the thermal conduction medium is a graphite particulate having a size of about 5-50 microns.

16. The wheelchair of claim 15 wherein the encapsulated phase change medium is a plurality of microspheres containing paraffin having a phase change temperature between solid and liquid within a range of 20 degrees Celsius to 40 degrees Celsius, the microspheres having a size within a range of 14 microns to 24 microns.

17. The wheelchair of claim 15 wherein the base fluid comprises a vegetable oil as one of canola, olive, corn, safflower, rapeseed, sunflower, castor, soy, coconut, palm oils, or a mixture of vegetable oils.

18. The wheelchair of claim 14 wherein the base fluid comprises one of a polyalphaolefin (PAO) oil, a polybutene oil, a dialkyl carbonate oil, and/or a silicone oil, the encapsulated phase change medium is a plurality of microspheres containing a paraffin, the microspheres having a size within a range of 14 microns to 24 microns, and the thermal conduction medium is a graphite particulate.

19. A cushion of a wheelchair seat or backrest comprising:

a flexible polymer envelope; and

a thixotropic fluid contained within the flexible polymer envelope, the thixotropic fluid including a base fluid containing an encapsulated phase change medium having a phase change temperature between a solid phase and a liquid phase within a range of 20 degrees Celsius to 40 degrees Celsius and a thermal conduction medium, wherein the encapsulated phase change medium is a paraffin encapsulated in a fluid insert, the fluid insert being configured as a fluid pad having a surface area of at least 400 mm2 and positioned proximate to a user heat source and in contact with the base fluid and the thermal conduction medium, the thermal conducting medium being graphite powder.

20. The cushion of claim 19 wherein the base fluid comprises a vegetable oil, the graphite powder having a size of about 5-50 microns, and wherein the thixotropic fluid has a viscosity in a range of about 100,000 to 300,000 cP.

Assignments (2)
SECURITY INTEREST Recorded Dec 16, 2024
From: SUNRISE MEDICAL (US) LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS SECURITY AGENT
Reel/Frame 069712/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2021
From: LALOUETTE, MARC, MR.
To: SUNRISE MEDICAL (US) LLC
Reel/Frame 055179/0509 →