IP Library Granted Patent US 10,793,372
Granted Patent B2
US 10,793,372 · App. 16/619,117 · Granted Oct 6, 2020

Control device, conveyor for transporting products, and method for controlling a conveyor for transporting

Inventors: Huiping Niu (Moenchengladbach, DE); Normen Theis (Durmersheim, DE)
Assignee: Interroll Holding AG
B65G43/08B65G13/06B65G13/075B65G43/00H02P3/20B65G2203/045B65G2811/097
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Quick Facts
Patent No.
US 10,793,372
App. No.
16/619,117
Granted
Oct 6, 2020
Kind
B2
Abstract

A control device ( 1 ) for a goods transport conveyor ( 100 ) has a processor ( 10 ) that generates control signals for at least one drive motor ( 350 ) of a transport section ( 110; 120; 130 ) of the goods transport conveyor ( 100 ). The motor operates in stop-and-go mode. The processor ( 10 ) is configured to control the drive motor ( 350 ) by means of a forward phase and/or reverse phase when the transport section ( 110; 120; 130 ) of the goods transport conveyor ( 100 ) stops such that the torque (M(t)) produced by the drive motor ( 350 ) is reduced according to an adjustable stopping function. The processor ( 10 ) sets the stopping function depending on detected process data of the transport section ( 110; 120; 130 ).

Claims (27)

1. A control device ( 1 ) for conveyor for transporting products ( 100 ), the conveyor for transporting products ( 100 ) having a processor ( 10 ) that generates control signals for at least one drive motor ( 350 ) of a transport section ( 110 ; 120 ; 130 ) of the conveyor for transporting products ( 100 ), the motor being operable in a stop-go-mode;

wherein

the processor ( 10 ) is configured, when stopping the transport section ( 110 ; 120 ; 130 ) of the conveyor for transporting products ( 100 ), to control the drive motor ( 350 ) by means of a phase-cut on and/or phase-cut off in such a manner that the torque (M(t)) generated by the drive motor ( 350 ) is reduced in accordance with an adjustable stop function, and

the processor ( 10 ) adjusts the stop function in dependence on detected process data of the transport section ( 110 ; 120 ; 130 ).

2. The control device of claim 1 , wherein the stop function is a time-dependent function of the torque (M(t)) of the drive motor ( 350 ).

3. The control device of claim 2 , wherein the processor ( 10 ) adjusts a stopping period (ΔT A ), during which the torque (M(t)) of the drive motor ( 350 ) is reduced from an operating torque to a stopping torque, in dependence on the detected process data.

4. The control device of claim 1 , wherein the detected process data include information about a current operating temperature and/or information about a transported product weight of a transported product ( 250 ) transported along the conveyor for transporting products.

5. The control device of claim 1 , wherein the processor ( 10 ), when adjusting the stop function, takes into consideration, as process data, an operating temperature of the drive motor ( 350 ).

6. The control device of claim 5 , wherein the processor ( 10 ) generates control signals for the drive motor ( 350 ) of a drive roller ( 300 ) of the transport section ( 110 ; 120 ; 130 ), and the operating temperature of the drive motor ( 350 ) is determined by establishing temperature-dependent electrical resistance of a holding brake ( 360 ) of the drive roller ( 300 ).

7. The control device of claim 6 , wherein the holding brake ( 360 ) is adjacent to the drive motor ( 350 ) on a stationary shaft ( 330 ) of the drive roller ( 300 ).

8. The control device of claim 6 , wherein the holding brake ( 360 ) is operated with a smaller operating voltage than the drive motor ( 350 ).

9. The control device of claim 1 , wherein the processor ( 10 ), when adjusting the stop function, takes into consideration, as process data, a transported product weight of a transported product ( 250 ) conveyed on the conveyor for transporting products.

10. The control device of claim 1 , wherein the processor ( 10 ) is configured to determine information about a transported product weight of a transported product ( 250 ) conveyed on the conveyor for transporting products from the electrical power that is required on start-up of the drive motor ( 350 ) to accelerate the transported product ( 250 ) to a desired speed.

11. The control device of claim 1 , further comprising at least one sensor data input via which the processor receives at least some of the detected process data of the conveyor for transporting products ( 100 ).

12. The control device of claim 1 , further comprising at least one control output ( 21 ; 22 ) for outputting the control signals to the at least one drive motor ( 350 ) of the conveyor for transporting products ( 100 ).

13. The control device of claim 12 , further comprising a supply input ( 30 ) for a supply voltage with at least one phase, wherein the processor ( 10 ) provides the at least one phase of the supply voltage as control signal at the control output ( 21 ; 22 ) such that, on start-up and stopping of the drive motor ( 350 ), it is provided with a phase-cut on and/or a phase-cut off.

14. The control device of claim 13 , wherein the control output ( 21 , 22 ) is configured in two parts for outputting two control signals for controlling two drive motors ( 350 ) of the conveyor for transporting products ( 100 ), and wherein the processor ( 10 ) generates the two control signals from the same supply voltage that is present at the supply input ( 30 ).

15. The control device of claim 1 , further comprising at least one signal input ( 31 ; 32 ) via which input signals can be transmitted to the processor ( 10 ), wherein the input signals include information about start times and stop times of the at least one drive motor ( 350 );

and wherein the processor ( 10 ) is configured to generate the control signals for the at least one drive motor ( 350 ) at the transmitted start times and stop times in such a way that the drive motor ( 350 ) is started and stopped by a phase-cut on and/or phase-cut off.

16. The control device of claim 1 , wherein the processor ( 10 ) generates control signals for the drive motor ( 350 ) of a pallet conveyor ( 100 ) as the conveyor for transporting products.

17. A conveyor for transporting products ( 100 ) comprising: at least one transport section ( 110 ; 120 ; 130 ) that is driven by at least one drive motor ( 350 ), and the control device ( 1 ) of claim 1 , wherein the control device ( 1 ) outputs control signals generated by the processor ( 10 ) of the control device ( 1 ) to the at least one drive motor ( 350 ).

18. The conveyor for transporting products of claim 17 , further comprising a temperature sensor for detecting an operating temperature of the at least one drive motor ( 350 ), wherein the temperature sensor provides information about the detected operating temperature as process data to the processor ( 10 ) of the control device ( 1 ).

19. A method for controlling a conveyor for transporting products ( 100 ), comprising:

operating at least one drive motor ( 350 ) of a transport section ( 110 ; 120 ; 130 ) of the conveyor for transporting products ( 100 ) in a stop-and-go mode;

detecting process data of the transport section ( 110 ; 120 ; 130 ) ;

controlling the at least one drive motor ( 350 ) by means of a phase-cut on and/or phase-cut off in such a way that, on stopping of the transport section ( 110 ; 120 ; 130 ) of the conveyor for transporting products ( 100 ), the torque (M(t)) generated by the drive motor ( 350 ) is reduced in accordance with an adjustable stop function; and

adjusting the stop functions in dependence on the detected process data.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2019
From: NIU, HUIPING; THEIS, NORMEN
To: INTERROLL HOLDING AG
Reel/Frame 051172/0953 →
Priority Claims (2)
DE 10 2017 005 494 · Jun 9, 2017 · national
DE 10 2017 007 923 · Aug 22, 2017 · national
Continuity (1)
Related Publication 20200095066A1 · Mar 26, 2020