IP Library Granted Patent US 11,532,441
Granted Patent B2
US 11,532,441 · App. 16/627,392 · Granted Dec 20, 2022

Electrode assembly for an ultracapacitor

Inventor: Shawn Hansen (Simpsonville, SC)
Assignee: KYOCERA AVX Components Corporation
H01G11/42H01G11/28H01G11/52H01G11/60H01G11/68H01G11/70
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Quick Facts
Patent No.
US 11,532,441
App. No.
16/627,392
Granted
Dec 20, 2022
Kind
B2
Abstract

An electrode assembly for an ultracapacitor is provided. The electrode assembly contains a first electrode comprising a first current collector electrically coupled to a first carbonaceous coating, a second electrode comprising a second current collector electrically coupled to a second carbonaceous coating, and a separator positioned between the first electrode and the second electrode. At least a portion of the first current collector projects beyond the first longitudinal edge to define a first projecting portion, wherein the offset ratio of the first projecting portion is from about 0.02 to about 0.3.

Claims (25)

1. An electrode assembly for an ultracapacitor that defines a length between opposing first and second longitudinal edges, wherein the electrode assembly comprises:

a first electrode comprising a first current collector electrically coupled to a first carbonaceous coating, wherein at least a portion of the first current collector projects beyond the first longitudinal edge to define a first projecting portion, wherein the offset ratio of the first projecting portion is from 0.05 to about 0.3;

a second electrode comprising a second current collector electrically coupled to a second carbonaceous coating, wherein at least a portion of the second current collector projects beyond the second longitudinal edge to define a second projecting portion, wherein the offset ratio of the second projecting portion is from 0.05 to about 0.3; and

a separator positioned between the first electrode and the second electrode.

2. The electrode assembly of claim 1 , wherein the length of the first projecting portion, the second projecting portion, or both is from about 1 to about 20 millimeters.

3. The electrode assembly of claim 1 , wherein the length of the electrode assembly is from about 5 to about 100 millimeters.

4. The electrode assembly of claim 1 , wherein the electrode assembly has a jellyroll configuration.

5. The electrode assembly of claim 1 , wherein the first current collector and the second current collector each contain a substrate that includes a conductive metal.

6. The electrode assembly of claim 5 , wherein the conductive metal is aluminum or an alloy thereof.

7. The electrode assembly of claim 1 , wherein the first carbonaceous coating, the second carbonaceous coating, or both contain activated carbon particles.

8. The electrode assembly of claim 1 , wherein the separator includes a cellulosic fibrous material.

9. An ultracapacitor that comprises the electrode assembly of claim 1 and a nonaqueous electrolyte that is in ionic contact with the first electrode and the second electrode.

10. The ultracapacitor of claim 9 , wherein the nonaqueous electrolyte contains an ionic liquid that is dissolved in a nonaqueous solvent, wherein the ionic liquid contains a cationic species and a counterion.

11. The ultracapacitor of claim 10 , wherein the nonaqueous solvent includes propylene carbonate, a nitrile, or a combination thereof.

12. The ultracapacitor of claim 10 , wherein the cationic species includes an organoquaternary ammonium compound.

13. The ultracapacitor of claim 12 , wherein the organoquaternary ammonium compound has the following structure:

wherein m and n are independently a number from 3 to 7.

14. The ultracapacitor of claim 10 , wherein the ionic liquid is present at a concentration of about 1.0 M or more.

15. The ultracapacitor of claim 9 , wherein the ultracapacitor exhibits an ESR of about 100 mohms or less as determined at a frequency of 100 kHz and temperature of 25° C.

16. The ultracapacitor of claim 9 , wherein the ultracapacitor exhibits a capacitance value of about 6 Farads per square centimeter or more as determined at a frequency of 120 Hz and temperature of 25° C.

17. The ultracapacitor of claim 9 , wherein the ultracapacitor contains a housing that includes a container having a base and an open end, wherein a lid is disposed adjacent to the open end, and further wherein the electrode assembly is positioned within the housing so that the first projecting portion is placed into electrical contact with the base or the lid.

18. The ultracapacitor of claim 17 , wherein the container is formed from a metal.

19. The ultracapacitor of claim 17 , wherein the container has a cylindrical shape.

20. The ultracapacitor of claim 1 , wherein the offset ratio of the first projecting portion is from 0.05 to about 0.2.

21. The ultracapacitor of claim 1 , wherein the first projecting portion is in electrical contact with the base and the second projection portion is in electrical contact with the lid.

Assignments (2)
CHANGE OF NAME Recorded Dec 22, 2021
From: AVX CORPORATION
To: KYOCERA AVX COMPONENTS CORPORATION
Reel/Frame 058563/0762 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2020
From: HANSEN, SHAWN
To: AVX CORPORATION
Reel/Frame 052339/0011 →
Continuity (2)
Provisional Application 62527278 · Jun 30, 2017
Related Publication 20200219667A1 · Jul 9, 2020
Cited By (2)
US 12,278,048 US 12,347,617