IP Library Granted Patent US 11,228,271
Granted Patent B2
US 11,228,271 · App. 16/634,273 · Granted Jan 18, 2022

Control device for three-phase synchronous motor and electric power steering device using the same

Inventors: Takafumi Hara (Tokyo, JP); Shigehisa Aoyagi (Tokyo, JP); Toshiyuki Ajima (Tokyo, JP); Hiroyuki Ota (Hitachinaka, JP); Yoshitaka Sugiyama (Hitachinaka, JP)
Assignee: Hitachi Astemo, Ltd.
H02P27/08B62D5/0463H02K21/14H02P6/182H02P6/187H02P21/18H02P21/32H02P25/22
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Quick Facts
Patent No.
US 11,228,271
App. No.
16/634,273
Granted
Jan 18, 2022
Kind
B2
Abstract

Provides are a control device for a three-phase synchronous motor in which a position detection accuracy of a rotor can be improved when one three-phase synchronous motor is driven by a plurality of inverters, and an electric power steering device using the same. A control device for a three-phase synchronous motor includes: a three-phase synchronous motor including a first three-phase winding and a second three-phase winding; a first inverter connected to the first three-phase winding; a second inverter connected to the second three-phase winding; a first control device that controls the first inverter on the basis of a rotor position of the three-phase synchronous motor; and a second control device that controls the second inverter on the basis of the rotor position of the three-phase synchronous motor. The first control device estimates the rotor position on a basis of a neutral point potential of the first three-phase winding and a neutral point potential of the second three-phase winding.

Claims (79)

1. A control device for a three-phase synchronous motor comprising:

a three-phase synchronous motor including a first three-phase winding and a second three-phase winding;

a first inverter connected to the first three-phase winding;

a second inverter connected to the second three-phase winding;

a first control device that controls the first inverter based on a rotor position of the three-phase synchronous motor; and

a second control device that controls the second inverter based on the rotor position, wherein

the first control device estimates the rotor position based on a neutral point potential of the first three-phase winding caused by a change of an inductance of the first three-phase winding due to a permanent magnet magnetic flux distribution of the rotor and a neutral point potential of the second three-phase winding caused by the change of an inductance of the second three-phase winding due to the permanent magnet magnetic flux distribution of the rotor,

the first control device includes

a plurality of maps representing a relation between the neutral point potential of the first three-phase winding and the rotor position in accordance with a plurality of voltage application states of the second three-phase winding, and

a map selection unit that selects one map of the plurality of maps based on the neutral point potential of the second three-phase winding, and

the first control device controls the first inverter based on the rotor position output from the selected map.

2. The control device for the three-phase synchronous motor according to claim 1 , wherein

the second control device estimates the rotor position based on a neutral point potential of the first three-phase winding and a neutral point potential of the second three-phase winding.

3. The control device for the three-phase synchronous motor according to claim 1 , wherein

a PWM carrier phase of the first control device and a PWM carrier phase of the second control device are shifted by a predetermined amount.

4. The control device for the three-phase synchronous motor according to claim 3 , wherein

the predetermined amount is 90 degrees.

5. The control device for the three-phase synchronous motor according to claim 1 , wherein

the first control device and the second control device are configured by a single microcomputer, and the neutral point potential of the first three-phase winding and the neutral point potential of the second three-phase winding are incorporated into the microcomputer.

6. The control device for the three-phase synchronous motor according to claim 1 , wherein

when a rotational speed of the three-phase synchronous motor is smaller than a predetermined value, the first control device estimates the rotor position based on the neutral point potential of the first three-phase winding and the neutral point potential of the second three-phase winding.

7. The control device for the three-phase synchronous motor according to claim 6 , wherein

when the rotational speed of the three-phase synchronous motor is equal to or greater than the predetermined value, the first control device estimates the rotor position based on an induced voltage and a current of the first three-phase winding.

8. The control device for the three-phase synchronous motor according to claim 7 , wherein

the predetermined value is different in magnitude during acceleration and deceleration.

9. An electric power steering device comprising:

a steering wheel;

a steering mechanism that steers a tire according to an operation of the steering wheel;

a motor control device that generates a motor torque according to a rotation torque of the steering wheel; and

a steering assist mechanism that transmits the motor torque to the steering mechanism, wherein

the motor control device is the control device for the three-phase synchronous motor according to claim 1 .

10. A control device for a three-phase synchronous motor comprising:

a three-phase synchronous motor including a first three-phase winding and a second three-phase winding;

a first inverter connected to the first three-phase winding;

a second inverter connected to the second three-phase winding;

a first control device that controls the first inverter based on a rotor position of the three-phase synchronous motor; and

a second control device that controls the second inverter based on the rotor position of the three-phase synchronous motor, wherein

the first control device estimates the rotor position based on a neutral point potential of the first three-phase winding and a neutral point potential of the second three-phase winding, and

the first control device detects the neutral point potential of the first three phase winding when no voltage is applied to the second three-phase winding based on the neutral point potential of the second three-phase winding and estimates the rotor position based on the detected neutral point potential of the first three-phase winding.

11. A control device for a three-phase synchronous motor comprising:

a three-phase synchronous motor including a first three-phase winding and a second three-phase winding;

a first inverter connected to the first three-phase winding;

a second inverter connected to the second three-phase winding;

a first control device that controls the first inverter based on a rotor position of the three-phase synchronous motor; and

a second control device that controls the second inverter based on the rotor position, wherein

the first control device acquires information on a driving state of the second inverter, and estimates the rotor position based on a neutral point potential of the first three-phase winding caused by a change of an inductance of the first three-phase winding due to a permanent magnet magnetic flux distribution of the rotor and the information, and

the information is a gate signal in the second inverter.

12. The control device for the three-phase synchronous motor according to claim 11 , wherein

the information is a voltage application state to the second three-phase winding by the second inverter.

13. The control device for the three-phase synchronous motor according to claim 12 , wherein

the first control device detects the neutral point potential of the first three-phase winding when no voltage is applied to the second three-phase winding based on the information and estimates the rotor position based on the detected neutral point potential of the first three-phase winding.

14. The control device for the three-phase synchronous motor according to claim 13 , wherein

the first control device holds the rotor position estimated when no voltage is applied to the second three-phase winding and controls the first inverter based on the held rotor position when a voltage is applied to the second three-phase winding.

15. The control device for the three-phase synchronous motor according to claim 11 , wherein

the first control device acquires the information by communicating with the second control device.

16. The control device for the three-phase synchronous motor according to claim 11 , wherein

the information is a neutral point potential of the second three-phase winding.

17. The control device for the three-phase synchronous motor according to claim 11 , wherein

when a rotational speed of the three-phase synchronous motor is smaller than a predetermined value, the first control device estimates the rotor position based on the neutral point potential of the first three-phase winding and the information.

18. The control device for the three-phase synchronous motor according to claim 17 , wherein

when the rotational speed of the three-phase synchronous motor is equal to or greater than the predetermined value, the first control device estimates the rotor position based on an induced voltage and a current of the first three-phase winding.

19. A control device for a three-phase synchronous motor comprising:

a three-phase synchronous motor including a first three-phase winding and a second three-phase winding;

a first inverter connected to the first three-phase winding;

a second inverter connected to the second three-phase winding;

a first control device that controls the first inverter based on a rotor position of the three-phase synchronous motor; and

a second control device that controls the second inverter based on the rotor position of the three-phase synchronous motor, wherein

the first control device controls the first inverter based on the rotor position sensed by a plurality of redundantly provided rotation position detectors, and

the first control device determines abnormality of the plurality of rotation position detectors based on an estimated rotor position estimated from a neutral point potential of the first three-phase winding and a neutral point potential of the second three-phase winding.

20. The control device for the three-phase synchronous motor according to claim 19 , wherein

when it is determined that any of the plurality of rotation position detectors is abnormal, the first control device controls the first inverter based on the estimated rotor position.

21. An electric power steering device comprising:

a steering wheel;

a steering mechanism that steers a tire according to an operation of the steering wheel;

a motor control device that generates a motor torque according to a rotation torque of the steering wheel; and

a steering assist mechanism that transmits the motor torque to the steering mechanism, wherein

the motor control device is the control device for the three-phase synchronous motor according to claim 19 ,

the first control device estimates the estimated rotor position based on a neutral point potential of the first three-phase winding and a neutral point potential of the second three-phase winding when a rotational speed of the three-phase synchronous motor is smaller than a predetermined value, and

the rotational speed is measured using a steering angle sensor.

Assignments (2)
CHANGE OF NAME Recorded Nov 30, 2021
From: HITACHI AUTOMOTIVE SYSTEMS, LTD.
To: HITACHI ASTEMO, LTD.
Reel/Frame 058481/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 10, 2020
From: HARA, TAKAFUMI; AOYAGI, SHIGEHISA; AJIMA, TOSHIYUKI; OTA, HIROYUKI; SUGIYAMA, YOSHITAKA
To: HITACHI AUTOMOTIVE SYSTEMS, LTD.
Reel/Frame 051770/0035 →