IP Library Granted Patent US 11,961,959
Granted Patent B2
US 11,961,959 · App. 16/635,129 · Granted Apr 16, 2024

Battery systems based on lithium difluorophosphate

Inventors: Lin Ma (Halifax, CA); Xiaowei Ma (Halifax, CA); Stephen Laurence Glazier (Halifax, CA); Jing Li (Halifax, CA); Jeffery Raymond Dahn (Halifax, CA)
Assignees: Tesla, Inc.; Panasonic Holdings Corporation
H01M10/0525H01M4/131H01M4/366H01M4/505H01M4/525H01M10/0567H01M10/0569H01M2300/0037
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Quick Facts
Patent No.
US 11,961,959
App. No.
16/635,129
Granted
Apr 16, 2024
Kind
B2
Abstract

A nonaqueous electrolyte for a lithium ion battery includes a lithium salt, a first nonaqueous solvent, and an additive mixture comprising a first operative additive of lithium difluorophosphate and a second operative additive of either fluoro ethylene carbonate or vinylene carbonate. A lithium-ion battery includes a negative electrode, a positive electrode comprising NMC with micrometer-scale grains, a nonaqueous electrolyte having lithium ions dissolved in a first nonaqueous solvent, and an additive mixture having a first operative additive of either fluoro ethylene carbonate or vinylene carbonate and a second operative additive of either 1,3,2-dioxathiolane-2,2-dioxide, another sulfur-containing additive, or lithium difluorophosphate.

Claims (25)

1. A lithium-ion battery comprising:

a negative electrode;

a positive electrode; and

a nonaqueous electrolyte consisting essentially of a lithium salt, a nonaqueous solvent and an additive mixture, wherein the nonaqueous solvent comprises methyl acetate, the lithium salt consists essentially of lithium hexafluorophosphate, and the additive mixture comprises:

a first operative additive of 1,3,2-dioxathiolane-2,2-dioxide or another sulfur-containing additive selected from the group consisting of: methylene methane disulfonate, trimethylene sulfate, 3-hydroxypropanesulfonic acid γ-sultone, and glycol sulfite, wherein a concentration of the first operative additive is at a concentration of at most about 2% by weight; and

a second operative additive of fluoroethylene carbonate, wherein a concentration of the second operative additive is at a concentration of at most about 2% by weight;

wherein the positive electrode comprises a grain size of greater than 0.5 micrometers;

wherein the battery has 95% retention of initial capacity after 200 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.

2. The lithium-ion battery of claim 1 excluding an operative additive of 0.25% by weight or more of tris(-trimethly-silyl)-phosphate and tris (-trimethyl-silyl)-phosphite.

3. The lithium-ion battery of claim 1 , wherein the nonaqueous electrolyte does not comprise additional additives.

4. The lithium-ion battery of claim 1 , wherein the nonaqueous solvent further comprises a carbonate solvent.

5. The lithium-ion battery of claim 1 , wherein the positive electrode comprises either NMC532 or NMC622.

6. The lithium-ion battery of claim 5 , wherein the positive electrode is coated with aluminum oxide or titanium dioxide.

7. The lithium-ion battery of claim 1 , wherein the battery has 95% retention of initial capacity after 400 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.

8. An electric vehicle with a rechargeable battery comprising:

a drive motor;

gear box;

electronics; and

the lithium-ion battery of claim 1 .

9. The electric vehicle of claim 8 , wherein the lithium-ion battery comprises a concentration of the methyl acetate in a range from 20 to 60% by weight.

10. The electric vehicle of claim 9 , wherein the lithium-ion battery comprises a concentration of the methyl acetate of about 40% by weight.

11. The electric vehicle of claim 9 , wherein the lithium-ion battery comprises a concentration of the methyl acetate at a concentration of about 20% by weight.

12. The electric vehicle of claim 11 , wherein the lithium-ion battery exhibits stable capacity retention at 4.3 V.

13. The electric vehicle of claim 8 , wherein the lithium-ion battery comprises a positive electrode comprising either NMC532 or NMC622.

14. The electric vehicle of claim 13 , wherein the positive electrode is coated with aluminum oxide or titanium dioxide.

Assignments (4)
CHANGE OF NAME Recorded May 9, 2022
From: PANASONIC CORPORATION
To: PANASONIC HOLDINGS CORPORATION
Reel/Frame 059911/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2021
From: TESLA, INC.
To: PANASONIC CORPORATION
Reel/Frame 056418/0114 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2021
From: TESLA MOTORS CANADA ULC
To: TESLA, INC.
Reel/Frame 054997/0479 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2020
From: MA, LIN; MA, XIAOWEI; GLAZIER, STEPHEN LAURENCE; LI, JING; DAHN, JEFFREY R.
To: TESLA MOTORS CANADA ULC
Reel/Frame 051756/0064 →
Continuity (3)
Continuation In Part 15663976 · Jul 31, 2017
Provisional Application 62565985 · Sep 29, 2017
Related Publication 20200251769A1 · Aug 6, 2020