IP Library Granted Patent US 11,406,729
Granted Patent B2
US 11,406,729 · App. 16/640,192 · Granted Aug 9, 2022

Air treatment system and method

Inventor: Mark D. Krosney (Port St. Lucie, FL)
Assignee: AEROCLEAN TECHNOLOGIES, LLC
A61L9/20B01D46/10B01D50/00B01J19/08A61L2209/14B01D46/0036B01D2259/804B01D2273/30
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Quick Facts
Patent No.
US 11,406,729
App. No.
16/640,192
Granted
Aug 9, 2022
Kind
B2
Abstract

Systems and methods for reducing airborne contaminants are provided. An air treatment system may include an opening and a filter assembly, a fan coupled to a sanitizing chamber, and an exhaust portion configured to release airflow that has passed through the sanitizing chamber. The fan may be configured to generate an airflow of filtered air through the sanitizing chamber, and the sanitizing chamber may include at least one bend having a total bend angle of at least 90 degrees and at least one straight channel with an array of ultraviolet (UV) light emitting diodes (LEDs) configured to irradiate the airflow with UV radiation. A ratio of a total length of the sanitizing chamber to a cross-sectional area of the sanitizing chamber may be at least 25.

Claims (30)

1. An air treatment system comprising:

an air intake area comprising an opening and a filter assembly;

a fan coupled to a sanitizing chamber, wherein the fan is configured to generate an airflow of filtered air through the sanitizing chamber; and

an exhaust portion configured to release airflow that has passed through the sanitizing chamber, wherein the sanitizing chamber comprises:

at least one bend having a total bend angle of at least 90 degrees; and

at least one straight channel, wherein the at least one straight channel includes a sterilization region comprising an array of ultraviolet (UV) light emitting diodes (LEDs) configured to irradiate the airflow with UV radiation,

wherein a ratio of a total length of the at least one straight channel of the sanitizing chamber to a cross-sectional area of the sanitizing chamber is at least 25.

2. The air treatment system of claim 1 , wherein the at least one bend comprises a plurality of bends.

3. The air treatment system of claim 1 , wherein the at least one bend has a total bend angle of at least 180 degrees.

4. The air treatment system of claim 1 , wherein a length of the sterilization region is configured to minimize pressure drop across the air treatment system while enabling a 95% reduction of airborne pathogens from the airflow.

5. The air treatment system of claim 1 , wherein the number of bends, the total bend angle, and the ratio of the total length of the sanitizing chamber to the cross-sectional area are configured to minimize pressure drop across the air treatment system while preventing escape of at least 93% of the UV radiation from the sanitizing chamber.

6. The air treatment system of claim 1 , wherein the filter assembly comprises a pre-filter and one or more filter, wherein the filter assembly is configured to trap non-biological airborne contaminants.

7. The air treatment system of claim 6 , wherein the one or more filter includes a high-efficiency particulate air (HEPA) filter.

8. The air treatment system of claim 1 , wherein the array of UV LEDs is configured to emit radiation at one or more wavelength within a range of 240-280 nm.

9. The air treatment system of claim 1 , wherein the UV LEDs are configured to irradiate the airflow with a UV radiation dosage, wherein the UV radiation dosage is calculated based on a computed residence time for the sanitizing chamber, computed UV radiation flux, and desired threshold of 95% reduction in airborne pathogens.

10. The air treatment system of claim 1 , wherein the exhaust portion connects to a diffusion region of the sanitizing chamber, wherein the diffusion region is configured to prevent escape of UV radiation from the sanitizing chamber.

11. The air treatment system of claim 10 , wherein a cross-sectional area of the diffusion region is graduated and has a largest value adjacent the exhaust portion.

12. The air treatment system of claim 1 , wherein a UV-reflective material covers at least some of an interior surface of the sanitizing chamber.

13. The air treatment system of claim 1 , wherein the at least one bend of the sanitizing chamber comprises:

two bends adjacent opposite ends of the at least one straight channel;

one or more bend in the diffusion region, wherein the one or more bend in the diffusion region has a smaller radius of curvature than the two bends adjacent opposite ends of the at least one straight channel.

14. The air treatment system of claim 1 , further comprising a UV sensor disposed in the sanitizing chamber, and at least one visible indicator, wherein the UV sensor monitors performance of the array of UV LEDs, and the at least one visible indicator provides information to a user about the performance of the array of UV LEDs.

15. The air treatment system of claim 1 , wherein the at least one straight channel comprises more than one straight channel.

16. A method of reducing airborne contaminants, the method comprising:

filtering an airflow from a room to remove non-biological contaminants;

generating an airflow that pushes filtered air to a contained ultraviolet (UV) radiation area;

exposing the airflow in the contained UV radiation area to a predetermined UV radiation dosage; and

exhausting the irradiated airflow from the contained UV radiation area back into the room, wherein:

the contained UV radiation area comprises at least one bend having a total bend angle of at least 90 degrees and at least one straight channel; and

a ratio of a total length of the at least one straight channel of the contained UV radiation area to a cross-sectional area of the contained UV radiation area is at least 25.

Assignments (13)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S CITY PREVIOUSLY RECORDED AT REEL: 69270 FRAME: 782. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Nov 4, 2025
From: MOLEKULE GROUP, INC.
To: MKUL, INC.
Reel/Frame 072901/0387 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S CITY PREVIOUSLY RECORDED AT REEL: 69273 FRAME: 737. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Nov 4, 2025
From: MKUL INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 072901/0284 →
SECURITY INTEREST Recorded Nov 1, 2024
From: MOLEKULE GROUP, INC.
To: FIRST-CITIZENS BANK & TRUST COMPANY
Reel/Frame 069109/0262 →
CHANGE OF NAME Recorded Oct 25, 2024
From: MOLEKULE GROUP, INC.
To: MKUL, INC.
Reel/Frame 069270/0782 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2024
From: MKUL INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 069273/0737 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NO. 11406729 PREVIOUSLY RECORDED ON REEL 063560 FRAME 0224. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded May 16, 2023
From: MOLEKULE, INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 063649/0857 →
CHANGE OF NAME Recorded May 7, 2023
From: AEROCLEAN TECHNOLOGIES, INC.
To: MOLEKULE, INC.
Reel/Frame 063560/0270 →
SECURITY INTEREST Recorded Jan 12, 2023
From: MOLEKULE GROUP, INC. (F/K/A AEROCLEAN TECHNOLOGIES, INC.)
To: SILICON VALLEY BANK
Reel/Frame 062361/0264 →
SECURITY INTEREST Recorded Jan 12, 2023
From: MOLEKULE GROUP, INC. (F/K/A AEROCLEAN TECHNOLOGIES, INC.)
To: SILICON VALLEY BANK
Reel/Frame 062361/0228 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2020
From: CLEANCO BIOSCIENCE GROUP, LLC
To: AEROCLEAN TECHNOLOGIES, LLC
Reel/Frame 053916/0883 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2020
From: EDHM HOLDINGS, LLC
To: CLEANCO BIOSCIENCE GROUP, LLC
Reel/Frame 053778/0804 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2020
From: EDHM CONSULTING, LLC
To: CLEANCO BIOSCIENCE GROUP, LLC
Reel/Frame 053523/0112 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2020
From: KROSNEY, MARK D.
To: EDHM HOLDINGS, LLC
Reel/Frame 052029/0664 →