IP Library Granted Patent US 11,440,581
Granted Patent B2
US 11,440,581 · App. 16/642,733 · Granted Sep 13, 2022

Electric power steering device

Inventors: Takanori Ichikawa (Tokyo, JP); Akihiko Mori (Tokyo, JP)
Assignee: Mitsubishi Electric Corporation
B62D5/0406B62D5/046
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Quick Facts
Patent No.
US 11,440,581
App. No.
16/642,733
Granted
Sep 13, 2022
Kind
B2
Abstract

In an electric power steering device, a control unit includes: a power module including a plurality of switching elements configured to supply current to motor windings of a motor; a control board configured to output a control signal to each of the plurality of switching elements; a housing forming an outer case of the control unit; a power supply connector; and a signal connector. The control board is provided in parallel to the axial direction of the output shaft of the motor, and a projection is formed at a bottom portion on the non-output side of the housing so as to protrude to the non-output side. A non-output side end portion of the control board is inserted into the projection, and the power supply connector and the signal connector are provided in a region other than the projection of an outer wall surface of the bottom portion.

Claims (26)

1. An electric power steering device, comprising:

a motor; and

a control unit provided on a non-output side in an axial direction of an output shaft of the motor to be integrated with the motor,

the control unit including:

a power module including a plurality of switching elements configured to supply current to motor windings of the motor;

a control board configured to output a control signal to each of the plurality of switching elements;

a heat sink, to which the power module is mounted, and is configured to release heat generated in the plurality of switching elements;

a housing forming an outer case of the control unit;

a power supply connector; and

a signal connector,

wherein the control board is provided in parallel to the axial direction of the output shaft,

wherein a projection is formed at a bottom portion on the non-output side of the housing so as to protrude to the non-output side,

wherein a non-output side end portion of the control board is inserted into the projection,

wherein the power supply connector and the signal connector are provided in a region of an outer wall surface of the bottom portion spaced from the projection,

wherein a hole is formed to pass through the bottom portion, and

wherein an extension terminal extending from a contact pin of at least one connector out of the power supply connector and the signal connector, and each of a plurality of relay terminals to be connected to the extension terminal, which extend from the control board and the power module, are led out to the non-output side through the hole and connected to each other.

2. The electric power steering device according to claim 1 , wherein the projection, the hole, and the at least one connector are each formed linearly, and arranged in this order in parallel to one another in a direction orthogonal to a length direction of the projection.

3. The electric power steering device according to claim 2 , wherein the hole is formed linearly, and connection portions between the extension terminals and the relay terminals are arranged in a row in the hole.

4. The electric power steering device according to claim 3 , further comprising a cover configured to close the hole.

5. The electric power steering device according to claim 2 , further comprising a cover configured to close the hole.

6. The electric power steering device according to claim 1 , wherein the hole is formed linearly, and connection portions between the extension terminals and the relay terminals are arranged in a row in the hole.

7. The electric power steering device according to claim 6 , further comprising a cover configured to close the hole.

8. The electric power steering device according to claim 1 , further comprising a cover configured to close the hole.

9. The electric power steering device according to claim 1 ,

wherein at least one connector out of the power supply connector and the signal connector is provided on a radially outer side of the projection at the outer wall surface of the bottom portion, and

wherein an extension terminal extending from a contact pin of the at least one connector is directly connected to the control board.

Assignments (2)
COMPANY SPLIT Recorded Sep 4, 2024
From: MITSUBISHI ELECTRIC CORPORATION
To: MITSUBISHI ELECTRIC MOBILITY CORPORATION
Reel/Frame 068834/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2020
From: ICHIKAWA, TAKANORI; MORI, AKIHIKO
To: MITSUBISHI ELECTRIC CORPORATION
Reel/Frame 051968/0283 →