Heating device for the temperature conditioning of preforms, and method for operating a heating device of this kind
A method for operating a heating device for thermal conditioning preforms made of a thermoplastic material in which each respective one of the preforms is prepared for a subsequent forming process during which the preforms are formed into containers with a forming fluid fed under pressure into the preforms. The heating device is operated in at least a first operating state and a second operating state. The second operating state is a startup phase of the heating device during which a temperature of the heating device approaches an equilibrium temperature of a thermodynamically stable equilibrium state of the heating device. The first operating state is a continuous operation state following the startup phase. The second operating state is operated with a heating output value that varies over time. Furthermore, the invention relates to a heating device and a machine having a heating device, which are configured to implement the method.
1. A method for operating a heating device for thermally conditioning preforms made of thermoplastic material passing through the heating device for a subsequent forming process during which the preforms are formed into containers with a forming fluid fed under pressure into the preforms, the method comprising:
operating the heating device in a first operating state to thermally condition the preforms passing through the heating device during a continuous operation phase of the heating device when an equilibrium temperature of a thermodynamically stable equilibrium state of the heating device has been reached;
operating the heating device in a second operating state to thermally condition the performs passing through the heating device during a startup phase of the heating device when the heating device is approaching but has not reached the equilibrium temperature of the thermodynamically stable equilibrium state of the heating device; and
optionally, operating the heating device in one or more additional operating states that are different than the first operating state and the second operating state;
wherein the heating device is operated within a basic heating output value range in the first operating state of the heating device, and wherein the heating device is operated with heating output values that are outside of the basic heating output value range and that vary over time in the second operating state.
2. The method according to claim 1 , wherein in the first operating state regulation of the basic heating output value range of the heating device is controlled by a regulator within a closed-loop system using a command value F actual /F target .
3. The method according to claim 2 , wherein the heating output values that are outside of the range of basic heating output value range and that vary over time are controlled within an open-loop or a closed-loop system in the second operating state dependent on results of measurements of preforms or containers made from preforms that have passed through the heating device during operation of the heating device in a prior second operating state.
4. The method according to claim 3 , wherein the results of the measurements are supplied to a neural network.
5. The method according to claim 4 , wherein the neural network is a single layer neural network.
6. The method according to claim 4 , wherein the neural network is a general regression neural network.
7. The method according to claim 4 , wherein regulation of the second operating state is implemented as a disturbance variable in actuating signals of the regulator of the heating device used in the first operating state.
8. The method according to claim 7 , wherein the disturbance variable is a self-learning disturbance variable compensation signal.
9. The method according to claim 8 , wherein, in the second operating state, the self-learning disturbance variable compensation signal is added to the actuating signals of the regulator of the heating device used in the first operating state.
10. The method according to claim 1 , wherein a temperature sensor is arranged in the heating device, and wherein a transition from the second operating state to the first operating state occurs when the sensor detects that a predetermined heating device temperature has been reached.
11. The method according to claim 10 , wherein the second operating state of the heating device begins only after the sensor detects that a minimum heating device temperature has been reached.