IP Library Granted Patent US 12,409,686
Granted Patent B2
US 12,409,686 · App. 16/645,442 · Granted Sep 9, 2025

Pneumatic tire and method for manufacturing the same

Inventor: Takashi Hoshiba (Hiratsuka, JP)
Assignee: The Yokohama Rubber Co., LTD.
B60C19/002B29D30/0681B60C11/0008B60C2011/0016
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Quick Facts
Patent No.
US 12,409,686
App. No.
16/645,442
Granted
Sep 9, 2025
Kind
B2
Abstract

A pneumatic tire includes a sound absorbing member fixed to an inner surface of a tread portion via an adhesive layer in the tire circumferential direction. A thickness of the sound absorbing member 6 is 20 mm or greater, a hardness of the sound absorbing member is from 80 N/314 cm 2 to 150 N/314 cm 2 , a tensile strength of the sound absorbing member 6 is 90 kPa or greater, an elongation at break of the sound absorbing member is 130% or greater, a JIS hardness of the tread rubber of the tread portion is from 50 to 68, and a plurality of sipes are provided in a land portion formed in the tread portion.

Claims (38)

1. A pneumatic tire, comprising:

a plurality of sipes in a land portion formed in a tread portion, the tread portion comprising a tread rubber having a JIS hardness of from 50 to 68; and

a sound absorbing member fixed to an inner surface of the tread portion via an adhesive layer along a tire circumferential direction; wherein

a thickness of the sound absorbing member is 31 mm or greater,

a hardness of the sound absorbing member is more than 80 N/314 cm 2 and 150 N/314 cm 2 or less,

a tensile strength of the sound absorbing member is 90 kPa or greater,

an elongation at break of the sound absorbing member is 130% or greater,

an amount of silicon in a release agent between the inner surface and the adhesive layer is from 0.1 wt. % to 10.0 wt. %,

the release agent consists only of one or more selected from the group consisting of a dialkyl polysiloxane, an alkylphenyl polysiloxane, an alkylaralkyl polysiloxane, a 3,3,3-trifluoropropylmethyl polysiloxane, or combinations thereof,

the release agent is distributed in a scattered manner on the inner surface such that the release agent is not provided on an entire surface of the inner surface, and

a volume of the sound absorbing member is from 21% to 40% with respect to a cavity volume of the tire.

2. The pneumatic tire according to claim 1 , wherein a center position of the sound absorbing member in a width direction is arranged in a range of ±10 mm with respect to a tire equator.

3. The pneumatic tire according to claim 1 , wherein a peeling adhesive strength of the adhesive layer is from 5 N/20 mm to 100 N/20 mm.

4. The pneumatic tire according to claim 1 , wherein the adhesive layer comprises a double-sided adhesive tape, and a total thickness of the adhesive layer is from 10 μm to 150 μm.

5. The pneumatic tire according to claim 1 , wherein the sound absorbing member comprises a missing portion in at least one location in the tire circumferential direction.

6. The pneumatic tire according to claim 1 , wherein the elongation at break of the sound absorbing member is from 130% or greater to 190% or less.

7. The pneumatic tire according to claim 1 , wherein the JIS hardness of the tread rubber is from 57 to 68.

8. A method for manufacturing a pneumatic tire comprising a plurality of sipes in a land portion formed in a tread portion, the tread portion comprising a tread rubber having a JIS hardness of from 50 to 68, and a sound absorbing member on an inner surface of the tread portion, wherein a thickness of the sound absorbing member is 31 mm or greater, a hardness of the sound absorbing member is more than 80 N/314 cm 2 and 150 N/314 cm 2 or less, a tensile strength of the sound absorbing member is 90 kPa or greater, and an elongation at break of the sound absorbing member is 130% or greater, the method comprising:

vulcanizing a green tire using a bladder provided with a coating layer comprising a release agent to obtain a vulcanized pneumatic tire; and

arranging an adhesive layer along a tire circumferential direction on the inner surface of the tread portion of the vulcanized pneumatic tire and fixing the sound absorbing member; wherein

an amount of silicon in the release agent detected by X-ray fluorescence analysis in the fixed region of the sound absorbing member is from 0.1 wt. % to 10.0 wt. %,

the release agent consists only of one or more selected from the group consisting of a dialkyl polysiloxane, an alkylphenyl polysiloxane, an alkylaralkyl polysiloxane, a 3,3,3-trifluoropropylmethyl polysiloxane, or combinations thereof,

the release agent is distributed in a scattered manner on the inner surface such that the release agent is not provided on an entire surface of the inner surface, and

a volume of the sound absorbing member is from 21% to 40% with respect to a cavity volume of the tire.

9. The method for manufacturing a pneumatic tire according to claim 8 , wherein a center position of the sound absorbing member in a width direction is arranged in a range of ±10 mm with respect to a tire equator.

10. The method for manufacturing a pneumatic tire according to claim 8 , wherein a peeling adhesive strength of the adhesive layer is from 5 N/20 mm to 100 N/20 mm.

11. The method for manufacturing a pneumatic tire according to claim 8 , wherein the adhesive layer comprises a double-sided adhesive tape, and a total thickness of the adhesive layer is from 10 μm to 150 μm.

12. The method for manufacturing a pneumatic tire according to claim 8 , wherein the sound absorbing member comprises a missing portion in at least one location in a tire circumferential direction.

13. A pneumatic tire, comprising:

a plurality of sipes in a land portion formed in a tread portion, the tread portion comprising a tread rubber having a JIS hardness of from 50 to 68; and

a sound absorbing member fixed to an inner surface of the tread portion via an adhesive layer along a tire circumferential direction; wherein

a thickness of the sound absorbing member is 31 mm or greater,

a hardness of the sound absorbing member is more than 80 N/314 cm 2 and 150 N/314 cm 2 or less,

a tensile strength of the sound absorbing member is 90 kPa or greater,

an elongation at break of the sound absorbing member is from 130% or greater to 190% or less,

an amount of silicon in a release agent between the inner surface and the adhesive layer is from 0.1 wt. % to 10.0 wt. %,

the release agent consists only of one or more selected from the group consisting of a dialkyl polysiloxane, an alkylphenyl polysiloxane, an alkylaralkyl polysiloxane, a 3,3,3-trifluoropropylmethyl polysiloxane, or combinations thereof, and

the release agent is distributed in a scattered manner on the inner surface such that the release agent is not provided on an entire surface of the inner surface.

Assignments (2)
CHANGE OF ADDRESS FOR ASSIGNEE Recorded Nov 18, 2023
From: THE YOKOHAMA RUBBER CO., LTD.
To: THE YOKOHAMA RUBBER CO., LTD.
Reel/Frame 065626/0740 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2020
From: HOSHIBA, TAKASHI
To: THE YOKOHAMA RUBBER CO., LTD.
Reel/Frame 052044/0193 →