IP Library Granted Patent US 11,462,928
Granted Patent B2
US 11,462,928 · App. 16/648,511 · Granted Oct 4, 2022

Rechargeable battery jump starting device with depleted or discharged battery pre-conditioning system

Inventors: Jonathan Lewis Nook (Gates Mills, OH); William Knight Nook, Sr. (Shaker Heights, OH); James Richard Stanfield (Glendale, AZ); Derek Michael Underhill (Tempe, AZ)
Assignee: THE NOCO COMPANY
H02J7/007F02N11/12F02N11/14H02J1/122H02J7/00H02J7/0031H02J7/0042H02J7/00047H02J7/0048H02J7/00302H02J7/00304H02J7/00306H02J7/00309H02J7/342H02J9/00F02N2011/0881
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Quick Facts
Patent No.
US 11,462,928
App. No.
16/648,511
Granted
Oct 4, 2022
Kind
B2
Abstract

Provided is a rechargeable battery jump starting device with a discharged battery pre-conditioning system to facilitate boosting or charging a depleted or discharged battery, for example, to jump start a vehicle or equipment engine. The pre-conditioning increases the operating voltage to the depleted or discharged battery during the pre-conditioning phase.

Claims (35)

1. A jump starting device with a depleted or discharged battery pre-conditioning system, the device comprising:

a power supply comprising a rechargeable Li-ion battery;

a supplemental power supply configured to increase voltage of the power supply, the supplemental power supply comprising another rechargeable Li-ion battery;

a depleted or discharged battery pre-conditioning control for switching in and out the supplemental power supply with the power supply for increasing an operating voltage during a pre-conditioning stage of boosting or charging the depleted or discharged battery;

a battery connection device for connecting the jump starting device to a positive terminal and a negative terminal, respectively, of the depleted or discharged battery;

a vehicle battery isolation sensor connected in circuit with the battery connection device, the vehicle battery isolation sensor configured to detect presence of the depleted or discharged battery when connected in circuit with the battery connection device;

a reverse polarity sensor connected in circuit with the battery connection device, the reverse polarity sensor configured to detect polarity of the depleted or discharged battery when connected in circuit with the battery connection device and to provide an output signal indicating whether the positive terminal and negative terminal the depleted or discharged battery are properly connected with battery connector device; a power switch connected in circuit with the battery connector device; and

a microcontroller configured to receive input signals from the vehicle battery isolation sensor and the reverse polarity sensor, and to provide an output signal to the power switch, such that the power switch is turned on to cause the Li-ion battery to be connected to said output port in circuit with the battery connector device in response to signals from the sensors indicating the presence of the depleted or discharged battery connected in circuit to the battery connector device and proper polarity connection of the positive terminal and negative terminal of the depleted or discharged battery with the battery connection device, and is not turned on when signals from the sensors indicate either the absence of the depleted or discharged battery connected in circuit with the battery connection device or improper polarity connection of the positive terminal and the negative terminal with the battery connection device.

2. The device according to claim 1 , wherein the discharged battery pre-conditioning control is configured for selectively switching in and out the additional power supply during the pre-conditioning stage of boosting or charging the depleted or discharged battery.

3. The device according to claim 1 , wherein the depleted or discharged vehicle battery pre-conditioning control is configured for automatically switching in and out the additional power supply during the pre-conditioning stage of boosting or charging the depleted or discharged battery.

4. The device according to claim 1 , wherein the rechargeable Li-ion battery is a rechargeable 12V or 24V Li-ion battery.

5. The device according to claim 1 , wherein the power supply and the supplemental power supply are configured as separate Li-ion batteries.

6. The device according to claim 1 , wherein the power switch comprises a plurality of FETs in parallel.

7. The device according to claim 1 , wherein the vehicle battery isolation sensor and the reverse polarity sensor comprise optically coupled isolator phototransistors.

8. The device according to claim 1 , further comprising a plurality of power diodes coupled between the rechargeable Li-ion battery and the depleted or discharged battery connected to the jump starting device to prevent back-charging of the rechargeable Li-ion battery from a electrical system connected to the depleted or discharged battery.

9. The device according to claim 1 , further comprising a temperature sensor configured to detect temperature of the rechargeable Li-ion battery and to provide a temperature signal to the microcontroller.

10. The device according to claim 1 , further comprising a voltage measurement circuit configured to measure output voltage of the rechargeable Li-ion battery and to provide a voltage measurement signal to the microcontroller.

11. The device according to claim 1 , further comprising a voltage regulator configured to convert output voltage of the rechargeable Li-ion battery to a voltage level appropriate to provide operating power to internal components of the apparatus.

12. The device according to claim 1 , further comprising a manual override switch configured to activate a manual override mode to enable a user to connect jump start power to the battery connector device when the vehicle battery isolation sensor is unable to detect presence of the depleted or discharged battery.

13. The device according to claim 12 , wherein the microcontroller is configured to detect actuation of the manual override switch for at least a predetermined period of time before activation of the manual override mode.

14. The device according to claim 1 , wherein the rechargeable Li-ion battery has a voltage greater than the another rechargeable Li-ion battery.

15. The device according to claim 14 , wherein the rechargeable Li-ion battery is a rechargeable 12V Li-ion battery and the another rechargeable Li-ion battery is a 4V Li-ion battery.

16. The device according to claim 14 , wherein the rechargeable Li-ion battery and the another rechargeable Li-ion battery are configured as separate rechargeable Li-ion batteries.

17. The device according to claim 1 , wherein the battery connector device comprises a positive battery cable having a positive battery clamp, and a negative battery cable having a negative battery clamp.

18. The device according to claim 1 , wherein the battery connector device is removably connected to the jump starting device.

19. A rechargeable battery jump starting device with a depleted or discharged battery pre-conditioning system, the device comprising:

a 12V or 24V power supply;

a supplemental power supply to increase voltage of the power supply;

a discharged battery pre-conditioning control for switching in and out the supplemental power supply with the power supply for increasing an operating voltage during a pre-conditioning stage of boosting the depleted or discharged battery;

a battery connecting device for connecting the jump starting device to the depleted or discharged battery for starting a vehicle engine;

an output port having positive and negative polarity outputs;

a battery isolation sensor connected in circuit with said positive and negative polarity outputs configured to detect presence of the depleted or discharged battery when connected between said positive and negative polarity outputs;

a reverse polarity sensor connected in circuit with battery connecting device, and configured to detect polarity of the depleted or discharged battery when connected in circuit with the battery connecting device, and to provide an output signal indicating whether positive and negative terminals of the depleted or discharged battery are properly connected with the battery connecting device,

a power switch connected between the power supply and the the battery connecting device; and

a microcontroller configured to receive input signals from battery isolation sensor and the reverse polarity sensor, and to provide an output signal to the power switch, such that the power switch is turned on to cause the power supply to be connected in response to signals from the battery isolation sensor and reverse polarity sensor indicating the presence of the depleted or discharged battery in circuit with the battery connecting device, and proper polarity connection of the positive and negative terminals of the depleted or discharged battery with in circuit with the battery connecting device, and is not turned on when signals from the battery isolation sensor and reverse polarity sensor indicate either the absence of depleted or discharged battery in circuit with the battery connecting device or improper polarity connection of positive and negative terminals of the depleted or discharged battery in circuit with battery connecting device.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2021
From: NOOK, JONATHAN LEWIS; NOOK, WILLIAM KNIGHT, SR; STANFIELD, JAMES RICHARD; UNDERHILL, DEREK MICHAEL
To: THE NOCO COMPANY
Reel/Frame 057523/0407 →
Continuity (20)
Continuation In Part PCTUS2018034902 · May 29, 2018
Continuation In Part PCTUS2018035029 · May 30, 2018
Continuation In Part PCTUS2018040919 · Jul 5, 2018
Continuation In Part PCTUS2018042474 · Jul 17, 2018
Continuation In Part PCTUS2018049548 · Sep 5, 2018
Continuation In Part PCTUS2018050904 · Sep 13, 2018
Continuation In Part PCTUS2018051655 · Sep 19, 2018
Continuation In Part PCTUS2018051834 · Sep 20, 2018
Continuation In Part PCTUS2018051964 · Sep 20, 2018
Provisional Application 62561850 · Sep 22, 2017
Provisional Application 62561751 · Sep 22, 2017
Provisional Application 62562713 · Sep 25, 2017
Provisional Application 62567479 · Oct 3, 2017
Provisional Application 62568044 · Oct 4, 2017
Provisional Application 62568537 · Oct 5, 2017
Provisional Application 62569355 · Oct 6, 2017
Provisional Application 62569243 · Oct 6, 2017
Provisional Application 62568967 · Oct 6, 2017
Provisional Application 62637615 · Mar 2, 2018
Related Publication 20200295575A1 · Sep 17, 2020
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