IP Library Granted Patent US 11,124,369
Granted Patent B2
US 11,124,369 · App. 16/652,408 · Granted Sep 21, 2021

Package receiving and sorting apparatus and package receiving and sorting method

Inventors: Qingnan Zhou (Tokyo, JP); Toshiaki Tazume (Tokyo, JP)
Assignee: RAKUTEN GROUP, INC.
B65G47/82B65G1/0485B65G65/00B65G2201/0285
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Quick Facts
Patent No.
US 11,124,369
App. No.
16/652,408
Granted
Sep 21, 2021
Kind
B2
Abstract

When a first holder and a second holder are positioned at a pair of midway positions, a belt is arranged between the first holder and the second holder breadthways across a work area, and a package is positioned between the belt and a selected one delivery section. The first holder and the second holder come closer to each other when approaching a pair of final positions from the pair of midway positions. The belt is retracted by a retractor into the first holder and the second holder to pull the package in the direction of the selected one delivery section.

Claims (63)

1. A package receiving and sorting apparatus, comprising:

a stage including a work area for receiving and sorting a package;

a belt configured to push the package by moving breadthways across the work area;

a first holder and a second holder, which are movable such that an interval between the first holder and the second holder is variable, and between which the belt is arranged;

a movement path configured to guide movement of the first holder and the second holder along a peripheral edge of the work area;

an actuator configured to cause the first holder and the second holder to move; and

a retractor configured to retract the belt into the first holder and the second holder,

wherein the peripheral edge of the work area includes a plurality of feeding sections for feeding the package to an area outside of the work area,

wherein the movement path includes:

a plurality of delivery sections, where each of the plurality of delivery sections is adjacent to one of the plurality of feeding sections;

a pair of final positions, at which the first holder and the second holder are positioned, respectively, when feeding of the package is complete; and

a pair of midway positions, at which the first holder and the second holder are positioned, respectively, in a middle of feeding of the package,

wherein the pair of final positions are arranged at both sides of a selected one of the plurality of delivery sections along the movement path,

wherein the pair of midway positions are located further away from each other than the pair of final positions along the movement path,

wherein, when the first holder and the second holder are positioned at the pair of midway positions, the belt is arranged between the first holder and the second holder so as to cross the work area, and the package is positioned between the belt and the selected one of the plurality of delivery sections,

wherein the first holder and the second holder are configured to come closer to each other when approaching the pair of final positions from the pair of midway positions, and

wherein the belt is configured to pull the package in a direction of the selected one of the plurality of delivery sections by being retracted into the first holder and the second holder by the retractor.

2. The package receiving and sorting apparatus according to claim 1 , wherein the pair of midway positions are positioned at, of a plurality of positions on the movement path, two positions located furthest away from each other in a straight line across the work area.

3. The package receiving and sorting apparatus according to claim 1 , wherein the actuator is configured to cause the first holder and the second holder to move from the pair of midway positions to the pair of final positions, such that the first holder and the second holder avoid passing through the selected one of the plurality of delivery sections.

4. The package receiving and sorting apparatus according to claim 1 , wherein the pair of final positions are adjacent to the selected one of the plurality of delivery sections along the movement path.

5. The package receiving and sorting apparatus according to claim 1 , wherein the pair of final positions are positioned along the movement path such that the selected one of the plurality of delivery sections is arranged between the pair of final positions and none of the plurality of delivery sections other than the selected one of the plurality of delivery sections is arranged between the pair of final positions.

6. The package receiving and sorting apparatus according to claim 1 ,

wherein the movement path includes a pair of start positions, at which the first holder and the second holder are positioned, respectively, when sorting of the package starts,

wherein the pair of start positions are closer to each other than the pair of midway positions along the movement path, and

wherein the pair of start positions are different from the pair of final positions.

7. The package receiving and sorting apparatus according to claim 6 ,

wherein the movement path includes a pair of initial positions, at which the first holder and the second holder are positioned, respectively, before sorting of the package starts, and

wherein the actuator is configured to cause the first holder and the second holder to move from the pair of initial positions to the pair of start positions when the pair of initial positions match the pair of final positions.

8. The package receiving and sorting apparatus according to claim 7 ,

wherein the movement path includes an initial section connecting the pair of initial positions in a close direction along the movement path, and

wherein the actuator is configured to cause the first holder and the second holder to move from the pair of initial positions to the pair of start positions when the initial section overlaps the selected one of the plurality of delivery sections.

9. The package receiving and sorting apparatus according to claim 8 , wherein a direction in which the first holder and the second holder move from the pair of initial positions to the pair of start positions is the same direction along the movement path.

10. The package receiving and sorting apparatus according to claim 1 , further comprising a storage repository, which is adjacent to the stage, and includes a plurality of storage spaces each corresponding to one of the plurality of feeding sections.

11. A method of receiving and sorting a package, the method comprising:

unloading a package onto a stage including a work area;

pushing the package by causing a belt arranged between a first holder and a second holder to move breadthways across the work area; and

feeding, by the belt, the package to an outside area from one of a plurality of feeding sections at a peripheral edge of the work area,

wherein the first holder and the second holder are guided by a movement path along the peripheral edge of the work area and are movable along the movement path,

wherein the belt is configured to move by causing the first holder and the second holder to move,

wherein the movement path includes:

a plurality of delivery sections each adjacent to one of the plurality of feeding sections;

a pair of final positions, at which the first holder and the second holder are positioned, respectively, when feeding of the package is complete; and

a pair of midway positions, at which the first holder and the second holder are positioned, respectively, in a middle of feeding of the package,

wherein the pair of final positions are arranged at both sides of a selected one of the plurality of delivery sections along the movement path,

wherein the pair of midway positions are located further away from each other than the pair of final positions along the movement path,

wherein, when the first holder and the second holder are positioned at the pair of midway positions, the belt is arranged between the first holder and the second holder so as to cross the work area, and the package is positioned between the belt and the selected one of the plurality of delivery sections,

wherein the first holder and the second holder are configured to come closer to each other when approaching the pair of final positions from the pair of midway positions, and

wherein the belt is configured to pull the package in a direction of the selected one of the plurality of delivery sections by being retracted into the first holder and the second holder.

12. The method of receiving and sorting a package according to claim 11 , wherein the pair of midway positions are positioned at, of a plurality of positions on the movement path, two positions located furthest away from each other in a straight line across the work area.

13. The method of receiving and sorting a package according to claim 11 , further comprising a step of causing the first holder and the second holder to move from the pair of midway positions to the pair of final positions such that the first holder and the second holder avoid passing through the selected one of the plurality of delivery sections.

14. The method of receiving and sorting a package according to claim 11 , wherein the pair of final positions are adjacent to the selected one of the plurality of delivery sections along the movement path.

15. The method of receiving and sorting a package according to claim 11 , wherein the pair of final positions are positioned along the movement path such that the selected one of the plurality of delivery sections is arranged between the pair of final positions and none of the plurality of delivery sections other than the selected one of the plurality of delivery sections is arranged between the pair of final positions.

16. The method of receiving and sorting a package according to claim 11 ,

wherein the movement path includes a pair of start positions, at which the first holder and the second holder are positioned, respectively, when sorting of the package starts,

wherein the pair of start positions are closer to each other than the pair of midway positions along the movement path, and

wherein the pair of start positions are different from the pair of final positions.

17. The method of receiving and sorting a package according to claim 16 ,

wherein the movement path includes a pair of initial positions, at which the first holder and the second holder are positioned, respectively, before sorting of the package starts, and

wherein the method further comprises a step of causing the first holder and the second holder to move from the pair of initial positions to the pair of start positions when the pair of initial positions match the pair of final positions.

18. The method of receiving and sorting a package according to claim 17 ,

wherein the movement path includes an initial section connecting the pair of initial positions in a close direction along the movement path, and

wherein the method further comprises a step of causing the first holder and the second holder to move from the pair of initial positions to the pair of start positions when the initial section overlaps the selected one of the plurality of delivery sections.

19. The method of receiving and sorting a package according to claim 18 , wherein a direction in which the first holder and the second holder move from the pair of initial positions to the pair of start positions is the same direction along the movement path.

Assignments (2)
CHANGE OF NAME Recorded Jul 13, 2021
From: RAKUTEN, INC.
To: RAKUTEN GROUP, INC.
Reel/Frame 056845/0831 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2020
From: ZHOU, QINGNAN; TAZUME, TOSHIAKI
To: RAKUTEN, INC.
Reel/Frame 052278/0973 →
Continuity (1)
Related Publication 20210214170A1 · Jul 15, 2021