IP Library Granted Patent US 11,535,792
Granted Patent B2
US 11,535,792 · App. 16/656,025 · Granted Dec 27, 2022

Crosslinked polymers for use in crude oil recovery

Inventors: Baharak Barzegar Alamdari (Sugar Land, TX); Mehdi Salehi (Aurora, CO); Mahdi Kazempour (Sugar Land, TX)
Assignee: ChampionX USA Inc.
C09K8/588
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Quick Facts
Patent No.
US 11,535,792
App. No.
16/656,025
Granted
Dec 27, 2022
Kind
B2
Abstract

Mobility control polymers can be used to increase recovery of crude oil from a subterranean hydrocarbon-containing formation. A flooding fluid comprising the polymer are injected into a well that is in contact with the subterranean hydrocarbon-containing formation. The polymers are derived from reacting a crosslinking agent with a polymer and the crosslinking agent comprises a polyvalent metal ion having a weight/weight ratio of polymer to crosslinking agent of at least 60:1. These flooding fluids have improved injectivity into the well; the improved injectivity can be measured in terms of the flooding fluid's filter ratio, flow rate, and viscosity.

Claims (22)

1. A method for increasing recovery of crude oil from a subterranean hydrocarbon-containing formation, the method comprising injecting an aqueous flooding fluid into a well that is in contact with the subterranean hydrocarbon-containing formation, the aqueous flooding fluid comprising injection water and a mobility control agent, the mobility control agent comprising a crosslinked water-soluble polymer,

wherein the crosslinked water-soluble polymer is derived from reacting a crosslinking agent with a polymer and the crosslinking agent comprises a polyvalent metal ion having a weight/weight ratio of polymer to crosslinking agent of at least 60:1; and

wherein the aqueous flooding fluid improves the mobility of the oil in the formation without blocking the pores of the formation.

2. The method of claim 1 , wherein the weight/weight ratio of polymer to crosslinking agent is from about 70:1 to about 120:1.

3. The method of claim 1 , wherein the weight/weight ratio of polymer to crosslinking agent is from about 90:1 to about 200:1 when the aqueous flooding fluid comprises at least 0.5 weight percent KCl.

4. The method of claim 1 , wherein the pressure differential of the flooding fluid containing the crosslinked water-soluble polymer is not greater than the pressure differential of a flooding fluid containing an otherwise identical water-soluble polymer that is not crosslinked with a polyvalent metal ion.

5. The method of claim 1 , wherein the water-soluble polymer comprises a repeat unit derived from acrylic acid, an acrylic acid salt, a methacrylic acid salt, methacrylic acid, diacetone acrylamide, acrylamide, methacrylamide, a 2-acrylamido-2-methylpropane sulfonate, an acrylamido-t-butyl sulfonate, a styrene sulfonate, 2-(acryloyloxy)-N,N,N-trimethylethanaminium, N,N-dimethylaminoethyl acrylate methyl chloride, N,N-dimethylaminoethyl methacrylate methyl chloride quaternary salt, N,N-dimethylaminopropyl acrylamide methyl chloride, N,N-dimethylaminopropyl methacrylamide methyl chloride, N-vinylformamide, N-vinylpyrrolidinone, diallyldimethyl ammonium chloride, carboxymethylcellulose, vinyl alcohol, or a combination thereof.

6. The method of claim 5 , wherein the water-soluble polymer comprises a repeat unit derived from acrylic acid, an acrylic acid salt, a methacrylic acid salt, methacrylic acid, acrylamide, a 2-acrylamido-2-methylpropane sulfonate, or a combination thereof.

7. The method of claim 6 , wherein the water-soluble polymer comprises a repeat unit derived from acrylic acid, an acrylic acid salt, acrylamide, or a combination thereof.

8. The method of claim 7 , wherein the water-soluble polymer comprises hydrolyzed polyacrylamide.

9. The method of claim 8 , wherein the hydrolyzed polyacrylamide is from about 20 percent hydrolyzed to about 40 percent hydrolyzed.

10. The method of claim 1 , wherein the polyvalent metal ion is a calcium ion, a zinc(II) ion, a chromium(II) ion, a chromium(III) ion, an aluminum ion, or a combination thereof.

11. The method of claim 10 , wherein the crosslinking agent is aluminum acetate, aluminum lactate, aluminum oxalate, aluminum maleate, aluminum succinate, aluminum glutarate, aluminum citrate, aluminum phosphonate, aluminum sulfonate, aluminum carbonate, aluminum chloride, aluminum bromide, or a combination thereof.

12. The method of claim 10 , wherein the crosslinking agent comprises aluminum citrate.

13. The method of claim 1 , wherein the crosslinked water-soluble polymer is produced in the form of an emulsion, a dry powder, a dispersion, or a solution.

14. The method of claim 1 , wherein the weight average molecular weight of the uncrosslinked water-soluble polymer is greater than 1,000,000 Da.

15. The method of claim 13 , wherein the weight average molecular weight of the uncrosslinked water-soluble polymer is from about 10,000,000 Da to about 16,000,000 Da.

16. The method of claim 1 , wherein the aqueous flooding fluid comprising the crosslinked water-soluble polymer has a filter ratio of from 1 to about 1.5 at 900 ppm polymer concentration when the membrane filter size is less than 5.0 microns.

17. The method of claim 16 , wherein the membrane filter size is 1.2 microns.

18. The method of claim 15 , wherein the aqueous flooding fluid comprises about 100 ppm to about 10000 ppm of the crosslinked water-soluble polymer.

19. The method of claim 1 , wherein the aqueous flooding fluid further comprises a surfactant, a biocide, an antioxidant, or a combination thereof.

20. The method of claim 1 , further comprising displacing the hydrocarbon fluid in the formation into one or more production vessels.

Assignments (6)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: CHAMPIONX USA INC.
Reel/Frame 060304/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2020
From: ECOLAB USA INC.
To: CHAMPIONX USA INC.
Reel/Frame 053849/0537 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 052848/0368 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 053250/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2019
From: ALAMDARI, BAHARAK BARZEGAR; SALEHI, MEHDI; KAZEMPOUR, MAHDI
To: ECOLAB USA INC.
Reel/Frame 050751/0663 →