IP Library Patent Application 16658497
Patent Application
App. No. 16/658,497

METHOD FOR FORMING SOLAR CELL ELECTRODE AND SOLAR CELL

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Patent No.
US None
App. No.
16/658,497
Abstract

A method for forming solar cell electrodes and a solar cell, the method including forming a first electrode layer by applying a first solar cell electrode composition, the first solar cell electrode composition including a conductive powder, a first glass frit, and an organic vehicle; forming a second electrode layer by applying a second solar cell electrode composition onto the first electrode layer, the second solar cell electrode composition including the conductive powder, a second glass frit, and the organic vehicle, the second glass frit being different from the first glass frit and containing about 15 mol % to about 30 mol % of silicon (Si) oxide; and baking the first electrode layer and the second electrode layer.

Claims (33)

1 . A method for forming a solar cell electrode, the method comprising:

forming a first electrode layer by applying a first solar cell electrode composition, the first solar cell electrode composition including a conductive powder, a first glass frit, and an organic vehicle;

forming a second electrode layer by applying a second solar cell electrode composition onto the first electrode layer, the second solar cell electrode composition including the conductive powder, a second glass frit, and the organic vehicle, the second glass frit being different from the first glass frit and containing about 15 mol % to about 30 mol % of silicon (Si) oxide; and

baking the first electrode layer and the second electrode layer.

2 . The method as claimed in claim 1 , wherein the second glass frit further includes lead (Pb) oxide and tellurium (Te) oxide.

3 . The method as claimed in claim 1 , wherein the second glass frit further includes about 10 mol % to about 15 mol % of lithium (Li) oxide.

4 . The method as claimed in claim 1 , wherein the second glass frit further includes about 5 mol % to about 10 mol % of tungsten (W) oxide.

5 . The method as claimed in claim 1 , wherein the first solar cell electrode composition includes:

about 60 wt % to about 95 wt % of the conductive powder;

about 0.1 wt % to about 20 wt % of the first glass frit; and

about 1 wt % to about 30 wt % of the organic vehicle, all wt % being based on a total weight of the first solar cell electrode composition.

6 . The method as claimed in claim 1 , wherein the second solar cell electrode composition includes:

about 60 wt % to about 95 wt % of the conductive powder;

about 0.1 wt % to about 20 wt % of the second glass frit; and

about 1 wt % to about 30 wt % of the organic vehicle, all wt % being based on a total weight of the second solar cell electrode composition.

7 . A solar cell, comprising:

a substrate;

a front electrode on a front surface of the substrate, the front electrode being prepared according to the method as claimed in claim 1 ; and

a rear electrode on a back surface of the substrate.

8 . A solar cell, comprising:

a substrate;

a front electrode including a first electrode layer on a front surface of the substrate and a second electrode layer on the first electrode layer; and

a rear electrode on a back surface of the substrate,

wherein:

the first electrode layer includes a first glass frit,

the second electrode layer includes a second glass frit different from the first glass frit and containing about 15 mol % to about 30 mol % of silicon (Si) oxide, and

a portion of the substrate contacting the first electrode layer has a lower sheet resistance than a portion of the substrate not contacting the first electrode layer.

9 . The solar cell as claimed in claim 8 , wherein:

the portion of the substrate contacting the first electrode layer has a sheet resistance of about 60 Ω/□ to about 100 Ω/□, and

the portion of the substrate not contacting the first electrode layer has a sheet resistance of about 85 Ω/□ to about 160 Ω/□.

10 . The solar cell as claimed in claim 8 , wherein the second glass frit further includes lead (Pb) oxide and tellurium (Te) oxide.

11 . The solar cell as claimed in claim 8 , wherein the second glass frit further includes about 10 mol % to about 15 mol % of lithium (Li) oxide.

12 . The solar cell as claimed in claim 8 , wherein the second glass frit further includes about 5 mol % to about 10 mol % of tungsten (W) oxide.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2021
From: SAMSUNG SDI CO., LTD.
To: CHANGZHOU FUSION NEW MATERIAL CO. LTD
Reel/Frame 056005/0177 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2019
From: HEO, RYUN MIN
To: SAMSUNG SDI CO., LTD.
Reel/Frame 050776/0276 →