IP Library Granted Patent US 11,231,446
Granted Patent B2
US 11,231,446 · App. 16/671,817 · Granted Jan 25, 2022

Solar energy metering, communications, and control system

Inventors: Udo Uebel (San Francisco, CA); Gaurang Kavaiya (Concord, CA); Kevin C. Fischer (Orinda, CA); Carl Lenox (San Rafael, CA); Donald H. Scrutchfield (Austin, TX)
Assignee: SUNPOWER CORPORATION
G01R21/007G01R21/06G01R22/00G01R22/06G01R22/063G05F1/66G06Q50/06H02J3/06H02J3/383H02J13/0013H02J13/0079H04L12/2825H02J3/003Y02B70/30Y02E10/56Y02E40/70Y04S10/123Y04S20/20
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Quick Facts
Patent No.
US 11,231,446
App. No.
16/671,817
Granted
Jan 25, 2022
Kind
B2
Abstract

Methods, systems, and computer readable media are disclosed for monitoring photovoltaic solar systems. In some examples, the system includes a solar power measurement input for coupling to a solar panel system, a measurement circuit configured to measure power produced by the solar panel system using the solar power measurement input, and a data transmission system. The measurement circuit is configured, by virtue of the measurement circuit including electrical components rated to at least a certain tolerance level, to take revenue-grade power measurements from the solar power measurement input with a level of accuracy that meets a national or international metering standard. The data transmission system is configured to transmit the revenue-grade power measurements from the measurement circuit to a remote system.

Claims (25)

1. A method performed by a control circuit coupled to a measurement circuit and to an inverter system coupled to a solar panel system, the method comprising:

measuring power produced by the solar panel system using the measurement circuit, including taking a plurality of revenue-grade power measurements from the solar panel system;

measuring power consumed by one or more electric system loads using the measurement circuit, including taking a plurality of revenue-grade consumption measurements from one or more consumption inputs;

communicating with one or more inverters of the solar panel system by exchanging one or more data communications messages with the one or more inverters, wherein exchanging one or more data communications messages with the one or more inverters comprises communicating with the one or more inverters by way of a first interface in the control circuit to a first power line communications (PLC) network;

transmitting the revenue-grade power measurements from the measurement circuit to a remote system, wherein transmitting the revenue-grade power measurements comprises communicating with a broadband home network by way of a second interface in the control circuit to a second PLC network.

2. The method of claim 1 , wherein communicating with the one or more inverters comprises causing the solar panel system to reduce power production of at least part of the solar panel system.

3. The method of claim 1 , comprising transmitting the revenue-grade consumption measurements to the remote system.

4. The method of claim 1 , wherein the measurement circuit comprises a voltage measurement circuit and a current measurement circuit.

5. The method of claim 4 , wherein the voltage measurement circuit comprises one or more scaling networks and wherein the method comprises translating, using the scaling networks, a line voltage from the measurement input to a signal at a lower voltage than the line voltage.

6. The method of claim 4 , wherein the current measurement circuit comprises one or more current transformers and wherein the method comprises providing, using the one or more current transformers, low level voltages to measurement electronics that result from current that flows through one or more power carrying conductors.

7. The method of claim 1 , comprising using the revenue-grade power measurements to control an inverter system of the solar power system.

8. The method of claim 1 , wherein the measurement circuit is integrated with an inverter control system of the inverter system.

9. The method of claim 1 , comprising controlling a surge and transient protection circuit and a safety isolation circuit.

10. A system comprising:

a solar power measurement input for coupling to a solar panel system;

a measurement circuit configured to measure power produced by the solar panel system using the solar power measurement input and measure power consumed by one or more electric loads;

wherein the measurement circuit is configured, by virtue of the measurement circuit comprising a plurality of electrical components rated to at least a certain tolerance level, to take a plurality of revenue-grade power measurements from the solar power measurement input;

wherein the measurement circuit is further configured to take a plurality of revenue-grade consumption measurements from one or more consumption inputs; and

a data communication system configured to transmit the revenue-grade power measurements from the measurement circuit to a remote system;

wherein the data communication system is configured for communicating with one or more inverters of the solar panel system by exchanging one or more data communications messages with the one or more inverters, wherein exchanging one or more data communications messages with the one or more inverters comprises communicating with the one or more inverters by way of a first interface in the control circuit to a first power line communications (PLC) network;

wherein transmitting the revenue-grade power measurements comprises communicating with a broadband home network by way of a second interface in the control circuit to a second PLC network.

11. The system of claim 10 , wherein communicating with the one or more inverters comprises causing the solar panel system to reduce power production of at least part of the solar panel system.

12. The system of claim 10 , wherein the data communication system is configured for transmitting the revenue-grade consumption measurements to the remote system.

13. The system of claim 10 , comprising a control circuit coupled to the measurement circuit and to an inverter system, wherein the control circuit uses the revenue-grade power measurements to control the inverter system.

14. The system of claim 10 , wherein the system comprises one or more inverters and an inverter control system, and wherein the measurement circuit is integrated with the inverter control system.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2025
From: SUNPOWER CORPORATION; SUNPOWER CORPORATION, SYSTEMS
To: UNIRAC, INC.
Reel/Frame 071302/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: SUNPOWER CORPORATION,
To: UNIRAC, INC.
Reel/Frame 070704/0860 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 14, 2024
From: SUNPOWER CORPORATION
To: GLAS AMERICAS LLC, AS COLLATERAL AGENT
Reel/Frame 066598/0964 →
SECURITY INTEREST Recorded Sep 13, 2022
From: SUNPOWER CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 061422/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2021
From: UEBEL, UDO; KAVAIYA, GAURANG; FISCHER, KEVIN C.; LENOX, CARL; SCRUTCHFIELD, DONALD H.
To: SUNPOWER CORPORATION
Reel/Frame 057457/0495 →