IP Library Granted Patent US 11,696,796
Granted Patent B2
US 11,696,796 · App. 16/674,965 · Granted Jul 11, 2023

Electrosurgical system

Inventors: Ryan Pope (Rancho Santa Margarita, CA); Kevin Siazon (Rancho Santa Margarita, CA); Duy Nguyen (Rancho Santa Margarita, CA); Vincent Rodriguez (Rancho Santa Margarita, CA); Molly Marbut (Rancho Santa Margarita, CA)
Assignee: Applied Medical Resources Corporation
A61B18/1206A61B34/25A61B2018/0063A61B2018/00702A61B2018/00714A61B2018/00791A61B2018/126A61B2018/1266A61B2018/1457A61B2034/258A61B2090/061A61B2090/063
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Quick Facts
Patent No.
US 11,696,796
App. No.
16/674,965
Granted
Jul 11, 2023
Kind
B2
Abstract

An electrosurgical system is provided and includes a bipolar electrosurgical instrument and an electrosurgical generator. The bipolar electrosurgical instrument is arranged to seal and cut tissue captured between jaws of the bipolar electrosurgical instrument. The electrosurgical generator is arranged to supply RF energy through the bipolar electrosurgical instrument, monitor the supplied RF energy, and adjust or terminate the supplied RF energy to optimally seal the tissue.

Claims (52)

1. An electrosurgical generator for fusing or sealing tissue comprising:

a controller configured to:

instruct an RF amplifier to apply a first pre-determined amount of RF energy to an area of tissue,

determine a desiccation level of the area of tissue affected by the applying of the first pre-determined amount of RF energy,

instruct the RF amplifier to reduce the first pre-determined amount of RF energy being applied to the area of tissue to a second amount of RF energy based on the determined desiccation level,

instruct the RF amplifier to increase an amount of RF energy being applied to the area of tissue from the second amount to a third amount, wherein a rate of ramping the increasing amount of RF energy being applied and the third amount of RF energy to be applied to the area of tissue are based on the determined desiccation level, and wherein the third amount is between the first amount of RF energy and the second amount of RF energy,

instruct the RF amplifier to maintain the third amount of RF energy being applied to the area of tissue, and

instruct the RF amplifier to terminate the application of the RF energy to the area of the tissue after a first pre-determined period of time has elapsed; and

an RF amplifier configured to generate a corresponding amount of RF energy that is passed to an electrosurgical instrument connected to the electrosurgical generator, wherein the corresponding amount of RF energy generated is based on the instructions provided by the controller.

2. The electrosurgical generator of claim 1 , wherein the electrosurgical instrument includes memory configured to store a script, wherein the script is downloaded from the memory of the electrosurgical instrument to the controller, and wherein the script includes instructions that configure the electrosurgical generator to generate pre- defined amounts of RF energy for the electrosurgical instrument.

3. The electrosurgical generator of claim 2 , wherein the first, second, and third amount of RF energy generated by the RF amplifier is also based on associated surgical procedures being performed.

4. The electrosurgical generator of claim 2 , wherein the first, second, and third amount of RF energy generated by the RF amplifier is also based on received user preferences, and wherein the received user preferences are obtained via user inputs associated with the electrosurgical generator.

5. The electrosurgical generator of claim 1 , further comprising a user interface configured to receive user input, wherein instructions are generated that instruct the electrosurgical generator to generate an amount of RF energy based on the user input.

6. The electrosurgical generator of claim 1 , wherein the first, second, and third amount of RF energy generated by the RF amplifier is also based on the type of electrosurgical instrument connected to the electrosurgical generator.

7. The generator of claim 1 , wherein the first pre-determined amount of RF energy applied to the area of tissue by the RF amplifier has lower levels of current or power.

8. The generator of claim 1 , wherein the first pre-determined amount of RF energy applied to the area of tissue by the RF amplifier has high levels of impedance.

9. The generator of claim 1 , wherein the first pre-determined amount of RF energy applied to the area of tissue by the RF amplifier has low phase angles.

10. The generator of claim 1 , wherein the first pre-determined amount of RF energy applied to the area of tissue by the RF amplifier has low energy delivery.

11. The generator of claim 1 , wherein the determining of the desiccation level of the area of tissue by the controller includes identifying a current peak condition of the RF energy being applied to the area of tissue.

12. The generator of claim 11 , wherein the determining of the desiccation level of the area of tissue by the controller further includes identifying that the current peak condition of the RF energy being applied to the area of tissue is less than a pre-defined threshold.

13. The generator of claim 12 , wherein the pre-defined threshold corresponds to a double seal condition.

14. The generator of claim 12 , wherein the identifying of the current peak condition includes:

establishing a break value that is based on a percentage of a maximum amount or window for voltage or current that can be applied to the area of tissue; and

detecting that a current voltage or current measurement is greater than the break value.

15. The generator of claim 14 , wherein a difference between the first pre-determined amount of RF energy being applied to the area of tissue and the second amount of RF energy is based on the percentage used with establishing the break value.

16. The generator of claim 15 , wherein an amount for higher percentages associated with establishing the break value is higher than a different amount that corresponds with lower percentages associated with establishing the break value.

17. The generator of claim 12 , wherein the identifying of the current peak condition by the controller comprises:

monitoring a rate of change of the current and/or power of the RF energy being applied to the area of tissue; and

comparing the monitored rate of change with a pre-determined threshold that corresponds to an identification that the current peak condition is near or close to occurring.

18. The generator of claim 12 , wherein the identifying of the current peak condition by the controller comprises:

regulating current associated with the RF energy being applied to the area of tissue;

detecting an increase in voltage greater than a pre-determined threshold voltage; and

associating a timing of the increase in voltage greater than the pre-determined threshold voltage with the current peak condition.

19. The generator of claim 1 , wherein the determining of the desiccation level of the area of tissue by the controller includes identifying an amount of water vaporization during the seal cycle.

20. The generator of claim 19 , wherein the amount of water vaporization is identified by the controller via an output of steam.

21. The generator of claim 1 , wherein the second amount of RF energy that the controller instructs the RF amplifier to reduce from the first pre-determined amount of RF energy is based on a percentage associated with a predicted maximum amount of RF energy that can be applied to the area of tissue.

22. The generator of claim 1 , wherein the second amount of RF energy that the controller instructs the RF amplifier to reduce from the first pre-determined amount of RF energy is a pre-set value.

23. The generator of claim 1 , wherein the determining of the desiccation level by the controller includes identifying situations where the area of tissue has previously been fused or sealed.

24. The generator of claim 1 , wherein the determining of the desiccation level by the controller includes identifying a thickness of the area of tissue.

25. The generator of claim 1 , wherein the determining of the desiccation level by the controller includes identifying a volume of the area of tissue.

26. The generator of claim 1 , wherein the first pre-determined amount of RF energy that the controller instructs the RF amplifier to apply to the area of tissue has a pre-determined slope voltage profile that corresponds to a pre-determined increase in voltage of the RF energy over a second pre-determined period of time.

27. The generator of claim 26 , wherein the second pre-determined period of time is based on a surface area of the area of tissue.

28. The generator of claim 26 , wherein the second pre-determined period of time includes a maximum time threshold that terminates the increase in voltage of the RF energy once the maximum time threshold is reached.

29. The generator of claim 1 , wherein the first pre-determined period of time associated with maintaining the third amount of RF energy being applied to the area of tissue is based on characteristics of the area of tissue.

30. The generator of claim 29 , wherein the characteristics of the area of tissue includes a thickness or a volume of the area of tissue.

31. The generator of claim 1 , wherein the first pre-determined amount of RF energy being applied to the area of tissue as instructed by the controller to the RF amplifier is configured to heat the area of tissue to a pre-determined temperature of 100° C. to perform desiccation.

32. The generator of claim 1 , wherein the third amount of RF energy applied to the area of tissue as instructed by the controller to the RF amplifier is configured to maintain a temperature of the area of tissue sufficient for continued desiccation.

33. The generator of claim 1 , wherein the controller further instructing the RF amplifier to increase the amount of RF energy being applied to the area of tissue from the second amount to the third amount comprises:

monitoring a phase and current of the RF energy as the amount of voltage of the RF energy increases from the second amount;

detecting when the current falls and when the phase becomes capacitive; and

identifying the third amount based on when the detected current fall and capacitive phase occurs.

34. The generator of claim 1 , wherein the controller is configured to identify the different desiccation levels for the area of tissue in order to identify associated different second and third amounts of RF energy being applied to the area of tissue and different rates of ramping the RF energy from the second and third amounts to desiccate the area of tissue.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Mar 13, 2024
From: CITIBANK N.A., AS ADMINISTRATIVE AGENT
To: APPLIED MEDICAL RESOURCES CORPORATION
Reel/Frame 066796/0262 →
SECURITY INTEREST Recorded Feb 28, 2024
From: APPLIED MEDICAL RESOURCES CORPORATION
To: BMO BANK N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 066702/0123 →
SECURITY INTEREST Recorded Jun 25, 2021
From: APPLIED MEDICAL RESOURCES CORPORATION
To: CITIBANK, N.A.
Reel/Frame 056683/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 11, 2019
From: POPE, RYAN; SIAZON, KEVIN; NGUYEN, DUY; RODRIGUEZ, VINCENT; MARBUT, MOLLY
To: APPLIED MEDICAL RESOURCES CORPORATION
Reel/Frame 050975/0416 →