IP Library Granted Patent US 11,105,215
Granted Patent B2
US 11,105,215 · App. 16/675,924 · Granted Aug 31, 2021

Feather seal slot arrangement for a CMC BOAS assembly

Inventors: Carson A. Roy Thill (South Berwick, ME); Jaime A. Arbona (West Palm Beach, FL); Justin K. Bleil (Sanford, ME); Danielle Mahoney (Dover, NH); Andrew D. Keene (Portland, ME)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
F01D11/08F05D2220/32F05D2240/55F05D2300/6033
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Quick Facts
Patent No.
US 11,105,215
App. No.
16/675,924
Granted
Aug 31, 2021
Kind
B2
Abstract

A flow path component includes a base portion that extends between a first circumferential side and a second circumferential side. A first wall and a second wall extend radially outward from the base portion. The first wall is axially spaced from the second wall to form a passage between the first and second walls. A slot is formed in the first circumferential side. A notch in the base portion extends in a radial direction from the passage to the slot.

Claims (31)

1. A flow path component, comprising:

a base portion extending between a first circumferential side and a second circumferential side;

a first wall and a second wall extending radially outward from the base portion, the first wall axially spaced from the second wall to form a passage between the first and second walls;

a slot formed in the first circumferential side;

a notch in the base portion extending in a radial direction from the passage to the slot; and

the component is a ceramic material and the component is formed from a plurality of CMC laminate sheets, and an overwrap ply is arranged outward of the plurality of CMC laminate sheets.

2. The flow path component of claim 1 , wherein the notch extends in an axial direction from the first wall to the second wall.

3. The flow path component of claim 1 , wherein the slot extends in the axial direction beyond the first wall and the second wall.

4. The flow path component of claim 1 , wherein the notch has a width in an axial direction that is at least about 0.14 inches (3.56 mm).

5. The flow path component of claim 1 , wherein the notch has a depth in a circumferential direction of at least about 0.05 inches (1.27 mm).

6. The flow path component of claim 1 , wherein the slot is configured to receive a feather seal and the notch is radially outward of the feather seal.

7. The flow path component of claim 1 , wherein a second slot is formed in the second circumferential side and a second notch extends in the radial direction from the passage to the second slot.

8. The flow path component of claim 1 , wherein the component is a blade outer air seal.

9. The flow path component of claim 1 , wherein the overwrap ply covers ends of the CMC laminate sheets in the base portion.

10. The flow path component of claim 1 , wherein the component comprises a second overwrap ply, the second overwrap ply having a different fiber orientation than the overwrap ply.

11. A flow path component assembly, comprising:

a flow path component having a plurality of segments extending circumferentially about an axis and mounted in a carrier;

at least one of the plurality of segments having a base portion extending from a first circumferential side to a second circumferential side, a first wall and a second wall extending radially outward from the base portion, the first wall axially spaced from the second wall to form a passage between the first and second walls, a slot formed in the first circumferential side, and a notch in the base portion extending in a radial direction from the passage to the slot, wherein the at least one segment is formed from a ceramic material, the at least one segment formed from a plurality of CMC laminate sheets, and an overwrap ply is arranged outward of the plurality of CMC laminate sheets.

12. The flow path component assembly of claim 11 , wherein a feather seal is arranged in the slot.

13. The flow path component assembly of claim 11 , wherein the notch has a width in an axial direction that is at least about 0.14 inches (3.56 mm).

14. The flow path component assembly of claim 13 , wherein the notch has a depth in a circumferential direction of at least about 0.05 inches (1.27 mm).

15. The flow path component assembly of claim 11 , wherein the slot is arranged about halfway between a radially inner side and a radially outer side of the at least one segment.

16. A method of manufacturing a flow path component, comprising:

laying a plurality of laminate sheets to form a body;

machining excess material off the body to form a segment having first and second walls extending from a base portion to define a passage between the first and second walls;

machining the base portion to define a slot in a first circumferential side; and

machining a notch in the base portion extending between the passage and the slot.

17. The method of claim 16 , comprising densifying the body.

18. The method of claim 16 , comprising machining the slot and the notch in a single operation.

19. The method of claim 16 , wherein the notch is formed via ultrasonic machining.

20. The method of claim 16 , wherein the laying a plurality of laminate sheets to form a body comprises wrapping an overwrap ply about at least some of the plurality of laminate sheets.

Assignments (5)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →
CHANGE OF NAME Recorded Jul 26, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057016/0220 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2019
From: ROY THILL, CARSON A.; ARBONA, JAIME A.; BLEIL, JUSTIN K.; MAHONEY, DANIELLE; KEENE, ANDREW D.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 050934/0096 →