Pneumatically inflated pillow for grain bin unload
An exemplary embodiment of the present invention is directed to an apparatus for emptying material from a container on a vehicle. The apparatus has a container with a bottom surface and a sidewall. A membrane being mounted within the container proximate the sidewall and the bottom surface. The apparatus further includes an engine and ducts having a first end and a second end. The first end connected to the engine so as to receive gas from the engine and connected at the second end to the membrane so as to direct the gas into the membrane.
1. An apparatus for emptying material from a vehicle, the apparatus comprising:
a container having a bottom surface and a first sidewall;
a membrane mounted within the container proximate the first sidewall and the bottom surface;
an engine that powers the vehicle; and
ducts having a first end and a second end, the ducts connected at the first end to the engine so as to receive gas from the engine and at the second end to the membrane to direct the gas into the membrane.
2. The apparatus of claim 1 , further comprising:
a cooler in fluid communication with the ducts for cooling the gas.
3. The apparatus of claim 2 , wherein the cooler is comprised of one of an intercooler and a heat exchanger.
4. The apparatus of claim 2 , wherein the cooler is connected to the ducts between the first and second ends.
5. The apparatus of claim 1 , further comprising:
a manifold attached to the engine, wherein the first end of the ducts is connected to the manifold to receive the gas from the manifold.
6. The apparatus of claim 1 , wherein the engine further comprises an exhaust gas opening and the first end of the ducts is connected to the exhaust gas opening.
7. The apparatus of claim 1 , further comprising:
a turbocharger and an intercooler, the first end of the ducts is connected to the intercooler to receive the gas from the intercooler in a cooled state.
8. The apparatus of claim 1 , wherein the bottom surface is substantially flat.
9. The apparatus of claim 1 , wherein the membrane is constructed of a flexible material.
10. The apparatus of claim 1 , further comprising:
an auger attached to the container.
11. The apparatus of claim 10 , wherein the auger is comprised of a plurality of augers attached to the container.
12. The apparatus of claim 1 , wherein the membrane is constructed of a substantially inelastic material.
13. The apparatus of claim 1 , wherein the membrane is constructed of multiple layers.
14. The apparatus of claim 1 , wherein the membrane is constructed of one of a polyvinylchloride and a vinyl-coated fabric mesh.
15. The apparatus of claim 1 , further comprising:
a strap configured to shape the membrane when inflated.
16. The apparatus of claim 1 , wherein the vehicle is a mobile combine or harvester.
17. The apparatus of claim 1 , further comprising:
a sensor for measuring the weight of any material within the container, the sensor mounted to the bottom surface.
18. The apparatus of claim 1 , wherein the membrane is configured to inflate to a dispensing angle, the dispensing angle being approximately thirty-seven degrees with respect to the bottom surface.
19. The apparatus of claim 1 , further comprising
a rigid surface mounted proximate the membrane, the rigid surface configured to be movable from a substantially flat position proximate the bottom surface of the container to an angled position, the rigid surface movable from the substantially flat position to the angled position with the membrane, the rigid surface being in the substantially flat position when the membrane is in the uninflated configuration and in the angled position when the membrane is in the inflated configuration.
20. The apparatus of claim 1 , further comprising:
a sensor for measuring pressure of the gas in the membrane; and
a controller in communication with the sensor, the controller configured to sequence inflation and deflation of the membrane and monitor the inflation and deflation of the membrane during operation.